China Professional Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
P W D d L Lc H T
mm mm mm mm mm mm mm mm kgf kgf kgf
C212AH C2060H 38.10 12.58 11.91 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C212AHL C2062H 38.10 12.58 22.23 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C216AH C2080H 50.80 15.75 15.88 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C216AHL C2082H 50.80 15.75 28.58 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C220H C2100H 63.50 18.90 19.05 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C220AHL C2102H 63.50 18.90 39.67 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C224AH C2120H 76.20 25.23 22.23 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C224AHL C2122H 76.20 25.23 44.45 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C232AH C2160H 101.60 31.55 28.58 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300
C232AHL C2162H 101.60 31.55 57.15 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300

Usage: Transmission Chain, Conveyor Chain, Double Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1 1/2"*4"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

How does a conveyor chain contribute to overall production efficiency?

A conveyor chain plays a crucial role in enhancing overall production efficiency in various industries. Here are the ways in which it contributes to efficiency:

1. Continuous Material Flow: A conveyor chain enables continuous and uninterrupted material flow from one point to another. It eliminates the need for manual handling or transportation of goods, reducing downtime and delays in production processes.

2. Increased Throughput: By automating material handling, a conveyor chain enables faster and more efficient movement of goods. It allows for higher throughput and production rates, maximizing the utilization of resources and reducing cycle times.

3. Improved Productivity: With a conveyor chain, employees can focus on value-added tasks rather than manual material handling. This leads to improved productivity as workers can concentrate on more skilled and critical operations.

4. Efficient Resource Allocation: A well-designed conveyor chain system optimizes the utilization of space, allowing for efficient layout and organization of production areas. It helps in streamlining workflow and minimizing wastage of resources such as floor space, manpower, and equipment.

5. Quality Control: Conveyor chains can be integrated with inspection stations or automated processes to ensure quality control at various stages of production. This helps in detecting and rectifying any defects or inconsistencies, reducing the chances of faulty products reaching the market.

6. Reduced Material Handling Costs: By eliminating or minimizing manual material handling, a conveyor chain reduces labor costs associated with transportation, lifting, and carrying of goods. It also minimizes the risk of injuries or accidents related to manual handling.

7. Flexibility and Adaptability: Conveyor chains can be customized to suit specific production requirements. They can be designed to accommodate different types of products, handle various load capacities, and adapt to changes in production demands. This flexibility allows for seamless integration with existing production systems and easy scalability.

8. Safety and Ergonomics: Conveyor chains incorporate safety features such as guards, emergency stop buttons, and interlocks to ensure worker safety. They also promote ergonomic practices by reducing physical strain on workers and minimizing the risk of musculoskeletal injuries.

Overall, a well-designed and properly maintained conveyor chain system enhances production efficiency by optimizing material flow, increasing throughput, improving productivity, reducing costs, ensuring quality control, and prioritizing worker safety.

conveyor

How to select the right conveyor chain for your conveyor system?

Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:

  1. Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
  2. Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
  3. Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
  4. Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
  5. Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
  6. Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
  7. Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.

By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.

China Professional Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain  China Professional Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain
editor by CX 2023-07-20