Tag Archives: heavy conveyor chain

China Hot selling Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain

Product Description

CHINAMFG rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
Pt
P W D d Lc L T H
mm mm mm mm mm mm mm mm kgf kgf kgf mm
08AH 40H 12.700 7.850 7.850 3.980 19.000 20.100 12.00 2.00 1,700 2,100 400 NIL
10AH 50H 15.875 9.400 9.400 5.090 21.800 23.700 15.00 2.40 2,670 3,300 670 NIL
12AH 60H 19.050 12.580 12.580 5.960 30.200 34.800 18.00 3.20 3,830 4,550 980 NIL
16AH 80H 25.400 15.750 15.750 7.940 37.400 42.800 24.10 4.00 8,000 9,400 1,700 NIL
20AH 100H 31.750 18.900 18.900 9.540 44.500 50.600 30.10 4.80 10,650 13,700 2,500 NIL
24AH 120H 38.100 25.230 25.230 11.110 55.000 61.600 36.20 5.60 15,320 19,000 3,350 NIL
28AH 140H 44.450 25.230 25.230 12.710 59.000 66.400 42.20 6.40 20,850 23,000 4,400 NIL
32AH 160H 50.800 31.550 31.550 14.290 69.400 77.300 48.20 7.10 27,240 31,000 5,750 NIL
36AH 180H 57.150 35.490 35.490 17.460 77.300 86.400 54.30 7.90 30,040 34,500 6,600 NIL
40AH 200H 63.500 37.850 37.850 19.850 87.100 97.300 60.30 9.50 42,550 59,000 7,750 NIL
48AH 240H 76.200 47.350 47.350 23.810 111.400 121.900 72.40 12.70 63,730 71,000 10,500 NIL
12AH-2 60H-2 19.050 12.580 12.580 5.960 56.300 60.900 18.00 3.20 7,660 9,300 1,650 26.11
16AH-2 80H-2 25.400 16.760 15.750 7.940 70.000 75.400 24.10 4.00 16,000 18,800 2,800 32.59
20AH-2 100H-2 31.750 18.900 18.900 9.540 83.600 89.700 30.10 4.80 21,300 27,400 4,250 39.09
24AH-2 120H-2 38.100 25.230 25.230 11.110 103.900 110.500 36.20 5.60 30,640 38,000 5,650 48.87
28AH-2 140H-2 44.450 25.230 25.230 12.710 111.200 118.600 42.20 6.40 41,700 45,000 7,400 52.20
32AH-2 160H-2 50.800 31.550 31.550 14.290 131.300 139.200 48.20 7.10 54,480 62,000 9,600 61.90
36AH-2 180H-2 57.150 35.490 35.490 14.760 146.500 155.600 54.30 7.90 60,080 69,000 11,000 69.16
40AH-2 200H-2 53.500 37.850 37.850 19.860 165.400 175.600 60.30 9.50 85,100 98,000 12,850 78.31
48AH-2 240H-2 76.200 47.350 47.350 23.810 212.600 223.100 72.40 12.70 127,460 142,000 17,700 101.22

Usage: Transmission Chain, Conveyor Chain, Heavy Type Short Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in cleanroom environments?

Yes, conveyor chains can be used in cleanroom environments with proper selection and design considerations. Cleanroom environments require stringent control of airborne particles, such as dust, microbes, and contaminants, to maintain high levels of cleanliness. Here are some factors to consider when using a conveyor chain in a cleanroom:

1. Material Selection:

– Choose a conveyor chain made from materials that are compatible with cleanroom requirements. Stainless steel, plastic, or special coatings are commonly used for their clean and non-contaminating properties.

– Avoid materials that generate excessive particles or contaminants, such as certain types of lubricants or chain coatings.

2. Design Considerations:

– Design the conveyor chain system to minimize particle generation. This includes smooth surfaces, rounded edges, and avoiding areas that can trap or accumulate particles.

– Use sealed or enclosed chain designs to prevent the release of lubricants or contaminants.

– Consider the integration of additional features, such as covers or guards, to further protect the chain and prevent particle ingress.

3. Cleaning and Maintenance:

– Establish a cleaning and maintenance protocol specific to the cleanroom environment. This may include regular cleaning and sanitization procedures to maintain cleanliness standards.

– Use cleaning agents and procedures that are approved for cleanroom use and do not introduce contaminants.

– Regularly inspect the conveyor chain system for any signs of wear, damage, or contamination. Promptly address any issues to ensure the chain’s reliability and cleanliness.

4. Compliance with Cleanroom Standards:

– Ensure that the conveyor chain system meets the cleanliness and particle generation requirements of the specific cleanroom standards or classifications in which it will be used.

– Comply with relevant industry guidelines and regulations, such as ISO standards, when selecting and using conveyor chains in cleanroom environments.

By considering these factors and implementing proper material selection, design considerations, cleaning protocols, and compliance with cleanroom standards, a conveyor chain can be effectively used in cleanroom environments while maintaining the required cleanliness levels.

conveyor

What are the benefits of using a roller conveyor chain?

A roller conveyor chain offers several advantages in material handling and transportation applications. Here are some of the benefits:

1. Efficient transportation: Roller conveyor chains are designed to smoothly and efficiently transport various types of goods and materials. The rollers provide low-friction movement, reducing the effort required to move the load along the conveyor.

2. Versatility: Roller conveyor chains are versatile and can handle a wide range of products, from small and lightweight items to heavy and bulky loads. They are commonly used in industries such as manufacturing, distribution, logistics, and warehouses.

3. Durability: Roller conveyor chains are typically made from robust materials such as steel, which provides excellent durability and longevity. They can withstand heavy loads, repetitive use, and harsh working environments.

4. Flexibility: Roller conveyor chains can be configured in various layouts to accommodate different space requirements and material flow patterns. They can be straight, curved, inclined, or declined to optimize the flow of goods within the facility.

5. Easy accumulation: Roller conveyor chains allow for efficient accumulation of products without causing damage or jamming. The rollers can be designed with specific spacing and configurations to enable controlled accumulation and release of items along the conveyor line.

6. Minimal maintenance: With proper maintenance and lubrication, roller conveyor chains require minimal upkeep. The design of the chain and rollers reduces the accumulation of debris, making them easier to clean and maintain.

7. Smooth and quiet operation: The use of rollers in the conveyor chain ensures smooth and quiet operation, reducing noise levels in the workplace. This creates a more comfortable and productive working environment.

8. Enhanced safety: Roller conveyor chains are designed with safety in mind. They can be equipped with various safety features such as guards, sensors, and emergency stop mechanisms to ensure the well-being of operators and prevent accidents.

By utilizing a roller conveyor chain, businesses can benefit from improved efficiency, increased durability, flexibility in material handling, and enhanced safety in their operations.

conveyor

How do you properly tension a conveyor chain?

Properly tensioning a conveyor chain is crucial for its smooth operation and to prevent issues like chain slipping or excessive wear. Here are the steps to properly tension a conveyor chain:

  1. Identify the Tensioning Points: Determine the locations where the conveyor chain can be tensioned. These are typically at the ends of the chain or at specific tensioning devices.
  2. Loosen the Tensioning Devices: If there are tensioning devices in place, such as adjustable bolts or tensioning screws, loosen them to allow for adjustment.
  3. Apply Tension: Apply tension to the conveyor chain by either manually pulling the chain or using a tensioning tool. The amount of tension required depends on the chain type and the manufacturer’s recommendations.
  4. Check the Tension: Use a tension gauge or other suitable method to measure the tension of the conveyor chain. The tension should fall within the specified range provided by the chain manufacturer.
  5. Adjust the Tension: If the tension is too loose or too tight, make adjustments accordingly. Tighten or loosen the tensioning devices until the desired tension is achieved.
  6. Secure the Tensioning Devices: Once the proper tension is achieved, securely tighten the tensioning devices to hold the chain in place.
  7. Verify the Tension: After tensioning the chain, perform a visual inspection and run the conveyor to ensure the chain runs smoothly without excessive slack or tightness. Make any further adjustments if necessary.

It’s important to refer to the specific guidelines provided by the conveyor chain manufacturer for proper tensioning instructions, as the exact method may vary depending on the chain type and design. Regularly check the tension of the conveyor chain and make adjustments as needed to maintain optimal performance.

China Hot selling Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain  China Hot selling Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain
editor by CX 2023-11-02

China Custom Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)

Product Description

Product Description

Product name: Roller Chain, chain, special chain

Material: 40Mn with heat-treated and with standard thickness for plates

We can supply all kinds indutrial roller chains for transmission, such as the DIN8187 or ANSI standard roller chains, and specialized in this line for more than 10years, with good quality and high reputation in our customers.
 

Product Attribute

Usage

Leaf Chain ,Flyer chain
 

Material

Alloy/Carbon Steel
 

Application industry Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc
 

Surface Treatment

Self-color Sand-blasted Shot-peening
 
Product Series

 

AL,BL ,LL,FL,LH

Port

Any sea port or airport in China
 

Brand TV OEM
Payment

L/C, T/T, D/P, Western Union
 

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM
 

AL Series

AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688

AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288

AL1444,AL1466,AL1644,AL1666,AL1688
 

BL Series BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588

BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888

BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246

BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634

BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088
 

LL Series LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222

LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422

LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571

LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888
 

LH Series LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044

LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622

LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046

LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823

LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266

LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088
 

FL Series FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988
 
We also carry out OEM according to your requirements
 

Detailed Photos

Product Parameters

 

 

Our Advantages

Company Advantages:

Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.

 

 

 

Product Categories
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

 

 

 

Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Natural
Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

conveyor

Can a conveyor chain be used in extreme temperature environments?

Yes, conveyor chains can be designed and manufactured to withstand extreme temperature environments. The suitability of a conveyor chain for high or low-temperature applications depends on the material composition and construction of the chain.

1. High-Temperature Environments: For applications involving high temperatures, conveyor chains made of heat-resistant materials such as stainless steel or special alloys are commonly used. These chains can withstand elevated temperatures without significant deformation or loss of strength. They are designed to resist oxidation, corrosion, and thermal expansion, ensuring reliable performance in hot environments.

2. Low-Temperature Environments: Similarly, conveyor chains can also be engineered for low-temperature applications. In cold environments, chains made of materials that remain ductile and strong at low temperatures are utilized. These chains are designed to withstand the effects of cold temperatures without becoming brittle or losing their mechanical properties.

It’s important to consult with conveyor chain manufacturers or experts who specialize in extreme temperature applications to select the most suitable chain material and design. They can provide guidance on factors such as material selection, lubrication, and operational considerations to ensure the conveyor chain performs effectively and reliably in extreme temperature environments.

conveyor

What are the future trends and advancements in conveyor chain technology?

The field of conveyor chain technology is constantly evolving, driven by the need for improved efficiency, productivity, and sustainability. Here are some of the future trends and advancements in conveyor chain technology:

1. Automation and robotics: The integration of conveyor chains with automation and robotics systems is a growing trend. This includes the use of advanced sensors, machine vision, and artificial intelligence to enable autonomous operation, precise positioning, and efficient material handling.

2. Smart and connected systems: Conveyor chains are becoming increasingly connected through the Internet of Things (IoT) technology. This allows for real-time monitoring, data collection, and analysis of various performance parameters such as chain wear, tension, temperature, and energy consumption. Smart systems can optimize maintenance schedules, detect potential failures, and improve overall system efficiency.

3. Lightweight and high-strength materials: The development of lightweight yet high-strength materials is an ongoing focus in conveyor chain technology. Advanced alloys, composites, and engineered plastics offer improved strength-to-weight ratios, reducing energy consumption and increasing the load capacity of conveyor systems.

4. Energy efficiency: Energy efficiency is a key consideration in conveyor chain design. Future advancements aim to minimize power consumption through the use of efficient drive systems, regenerative braking, and smart control algorithms that optimize speed and acceleration profiles. Energy recovery technologies, such as regenerative drives, can also capture and reuse energy during deceleration or braking.

5. Sustainability and environmental friendliness: Conveyor chain technology is moving towards more sustainable and environmentally friendly solutions. This includes the use of eco-friendly materials, improved lubrication techniques to minimize environmental impact, and the adoption of energy-efficient components and systems. Recycling and circular economy concepts are also gaining prominence in the design and manufacturing of conveyor chains.

6. Advanced wear monitoring and predictive maintenance: The future of conveyor chain technology involves advanced wear monitoring systems that can accurately predict the remaining useful life of chains and components. This enables proactive maintenance planning and reduces unplanned downtime. Predictive maintenance algorithms analyze data collected from sensors and provide timely alerts for chain replacement or repair.

These are just a few examples of the future trends and advancements in conveyor chain technology. As technology continues to advance, we can expect further innovations that enhance performance, efficiency, reliability, and sustainability in conveyor systems.

conveyor

What are the common causes of conveyor chain failures?

Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:

  • Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
  • Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
  • Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
  • Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
  • Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
  • Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
  • Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
  • Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.

Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.

China Custom Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)  China Custom Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)
editor by CX 2023-11-01

China supplier Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
Pt
P W D d Lc L T H
mm mm mm mm mm mm mm mm kgf kgf kgf mm
08AH 40H 12.700 7.850 7.850 3.980 19.000 20.100 12.00 2.00 1,700 2,100 400 NIL
10AH 50H 15.875 9.400 9.400 5.090 21.800 23.700 15.00 2.40 2,670 3,300 670 NIL
12AH 60H 19.050 12.580 12.580 5.960 30.200 34.800 18.00 3.20 3,830 4,550 980 NIL
16AH 80H 25.400 15.750 15.750 7.940 37.400 42.800 24.10 4.00 8,000 9,400 1,700 NIL
20AH 100H 31.750 18.900 18.900 9.540 44.500 50.600 30.10 4.80 10,650 13,700 2,500 NIL
24AH 120H 38.100 25.230 25.230 11.110 55.000 61.600 36.20 5.60 15,320 19,000 3,350 NIL
28AH 140H 44.450 25.230 25.230 12.710 59.000 66.400 42.20 6.40 20,850 23,000 4,400 NIL
32AH 160H 50.800 31.550 31.550 14.290 69.400 77.300 48.20 7.10 27,240 31,000 5,750 NIL
36AH 180H 57.150 35.490 35.490 17.460 77.300 86.400 54.30 7.90 30,040 34,500 6,600 NIL
40AH 200H 63.500 37.850 37.850 19.850 87.100 97.300 60.30 9.50 42,550 59,000 7,750 NIL
48AH 240H 76.200 47.350 47.350 23.810 111.400 121.900 72.40 12.70 63,730 71,000 10,500 NIL
12AH-2 60H-2 19.050 12.580 12.580 5.960 56.300 60.900 18.00 3.20 7,660 9,300 1,650 26.11
16AH-2 80H-2 25.400 16.760 15.750 7.940 70.000 75.400 24.10 4.00 16,000 18,800 2,800 32.59
20AH-2 100H-2 31.750 18.900 18.900 9.540 83.600 89.700 30.10 4.80 21,300 27,400 4,250 39.09
24AH-2 120H-2 38.100 25.230 25.230 11.110 103.900 110.500 36.20 5.60 30,640 38,000 5,650 48.87
28AH-2 140H-2 44.450 25.230 25.230 12.710 111.200 118.600 42.20 6.40 41,700 45,000 7,400 52.20
32AH-2 160H-2 50.800 31.550 31.550 14.290 131.300 139.200 48.20 7.10 54,480 62,000 9,600 61.90
36AH-2 180H-2 57.150 35.490 35.490 14.760 146.500 155.600 54.30 7.90 60,080 69,000 11,000 69.16
40AH-2 200H-2 53.500 37.850 37.850 19.860 165.400 175.600 60.30 9.50 85,100 98,000 12,850 78.31
48AH-2 240H-2 76.200 47.350 47.350 23.810 212.600 223.100 72.40 12.70 127,460 142,000 17,700 101.22

Usage: Transmission Chain, Conveyor Chain, Heavy Type Short Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

How does lubrication affect the performance of a conveyor chain?

Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:

1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.

2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.

3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.

4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.

5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.

6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.

It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.

conveyor

What lubrication is recommended for conveyor chains?

Choosing the right lubrication for conveyor chains is crucial for maintaining their performance and extending their lifespan. Here are some commonly recommended lubricants:

  • Chain Oil: Chain oil is specifically designed for lubricating conveyor chains. It provides excellent lubrication, reduces friction, and helps prevent wear and corrosion. Chain oils come in various viscosities to suit different operating conditions.
  • Synthetic Lubricants: Synthetic lubricants, such as synthetic oils and greases, offer enhanced performance and durability. They have excellent temperature stability, high resistance to oxidation and degradation, and superior lubricating properties. Synthetic lubricants are suitable for applications with high temperatures, heavy loads, or extreme operating conditions.
  • Food-Grade Lubricants: For conveyor chains used in food processing or other industries with strict hygiene requirements, food-grade lubricants are recommended. These lubricants are formulated to be safe for incidental food contact and comply with relevant regulations and standards.
  • Dry Film Lubricants: In certain applications where liquid lubricants are not suitable, such as dusty or dirty environments, dry film lubricants can be used. These lubricants form a protective coating on the chain surfaces, reducing friction and preventing wear.

When selecting a lubricant, consider the operating conditions, such as temperature, speed, load, and environmental factors. Consult the manufacturer’s recommendations and guidelines to ensure you choose the appropriate lubrication product for your specific conveyor chain. Regularly monitor the lubrication levels and reapply as needed to maintain optimal chain performance.

China supplier Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain  China supplier Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain
editor by CX 2023-09-12

China Custom 3/4 Inch High Performance Lumbering None Standard Pitch 19.05 Stainless Steel Heavy Duty Industrial Chain Power Transmission Chain Roller Chain Conveyor Chain

Product Description

Model NO. 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3
Heavy duty
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
 

 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

roller chain

What are the factors that affect roller chain lifespan?

The lifespan of a roller chain can be influenced by several factors. Here’s a detailed answer to the question:

1. Load Capacity: The load capacity of a roller chain refers to its ability to handle the applied load without experiencing excessive stress or deformation. Using a roller chain that is properly sized and rated for the specific application’s load requirements is crucial for ensuring a longer lifespan.

2. Lubrication: Proper lubrication is essential for reducing friction and wear in a roller chain. Insufficient lubrication can lead to increased friction, heat generation, and accelerated wear. On the other hand, over-lubrication can attract contaminants and contribute to chain wear. Regular and proper lubrication based on the manufacturer’s recommendations is necessary to maximize chain lifespan.

3. Alignment: Proper alignment between the sprockets and the roller chain is critical for smooth operation and reduced wear. Misalignment can cause the chain to rub against the sprocket teeth, leading to increased friction and premature wear. Regular inspection and adjustment of the sprocket alignment can help extend the chain’s lifespan.

4. Environmental Conditions: The operating environment can have a significant impact on the lifespan of a roller chain. Factors such as temperature extremes, moisture, dust, chemicals, and abrasive contaminants can accelerate wear and corrosion. Using appropriate chain coatings, seals, and regular cleaning can help protect the chain and extend its lifespan.

5. Maintenance: Regular maintenance practices, including inspection, lubrication, and adjustment, are crucial for maximizing the lifespan of a roller chain. Periodic inspection for wear, damaged links, or other issues allows for timely replacement or repair, preventing further damage and potential chain failure.

6. Material Quality: The quality of the roller chain material affects its durability and resistance to wear. High-quality materials, such as alloy steel, with proper heat treatment and surface hardening, can enhance the chain’s strength and resistance to fatigue and wear.

7. Operational Conditions: The operating conditions, including speed, shock loads, and cycle frequency, can impact the chain’s lifespan. Excessive speeds, sudden changes in loads, or frequent starts and stops can put additional stress on the chain, leading to accelerated wear and potential failure.

By considering these factors and implementing proper maintenance and operating practices, the lifespan of a roller chain can be optimized, ensuring reliable and efficient performance over an extended period.

roller chain

How do roller chains handle backstop or anti-reverse motion?

Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:

Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:

1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.

2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.

3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.

These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.

It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.

roller chain

What are the benefits of using a roller chain over a gear drive?

Roller chains offer several advantages over gear drives in various applications. Here’s a detailed answer to the question:

1. Flexibility and Versatility: Roller chains provide greater flexibility and versatility compared to gear drives. They can be easily adjusted and modified to accommodate different shaft distances and angular positions. This flexibility allows for easier customization and adaptation to specific application requirements.

2. Cost-Effectiveness: Roller chains are generally more cost-effective than gear drives. They are simpler in design and construction, resulting in lower manufacturing and maintenance costs. Additionally, roller chains are easier to install, replace, and repair, reducing downtime and associated expenses.

3. Shock Absorption: Roller chains are designed to absorb shock loads and vibrations better than gear drives. The flexibility of the chain links and the ability to rotate on the sprockets allow for better shock absorption, reducing the risk of component failure and increasing overall system durability.

4. High-Speed Capability: Roller chains can handle high-speed applications more effectively than gear drives. They are designed to maintain proper engagement with the sprockets even at high rotational speeds, providing reliable power transmission. Gear drives, on the other hand, may experience issues such as tooth wear and increased noise at high speeds.

5. Lubrication and Maintenance: Roller chains generally require less frequent lubrication compared to gear drives. The rolling action of the chain links distributes the lubricant along the contact surfaces, reducing friction and wear. This results in lower maintenance requirements and increased operational efficiency.

6. Overload Protection: In applications where overload protection is required, roller chains offer an advantage over gear drives. The inherent flexibility of the chain allows for limited slippage or disengagement under excessive loads, protecting the driven machinery from damage. Gear drives, on the other hand, are more prone to sudden failures when subjected to overload conditions.

Overall, roller chains provide a reliable and cost-effective solution for power transmission in various industries. Their flexibility, shock absorption capability, high-speed performance, and ease of maintenance make them a preferred choice over gear drives in many applications.

China Custom 3/4 Inch High Performance Lumbering None Standard Pitch 19.05 Stainless Steel Heavy Duty Industrial Chain Power Transmission Chain Roller Chain Conveyor Chain  China Custom 3/4 Inch High Performance Lumbering None Standard Pitch 19.05 Stainless Steel Heavy Duty Industrial Chain Power Transmission Chain Roller Chain Conveyor Chain
editor by CX 2023-09-05

China manufacturer Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)

Product Description

Product Description

Product name: Roller Chain, chain, special chain

Material: 40Mn with heat-treated and with standard thickness for plates

We can supply all kinds indutrial roller chains for transmission, such as the DIN8187 or ANSI standard roller chains, and specialized in this line for more than 10years, with good quality and high reputation in our customers.
 

Product Attribute

Usage

Leaf Chain ,Flyer chain
 

Material

Alloy/Carbon Steel
 

Application industry Metallurgy, coal, electricity, food, chemical industry, tobacco, beverage, etc
 

Surface Treatment

Self-color Sand-blasted Shot-peening
 
Product Series

 

AL,BL ,LL,FL,LH

Port

Any sea port or airport in China
 

Brand TV OEM
Payment

L/C, T/T, D/P, Western Union
 

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM
 

AL Series

AL322,AL344,AL422,AL444,AL466,AL522,AL534,AL544,AL566,AL622,AL644,AL666,AL688

AL822,AL844,AL866,AL888,AL1571,AL1044,AL1066,AL1088,AL1222,AL1244,AL1266,AL1288

AL1444,AL1466,AL1644,AL1666,AL1688
 

BL Series BL422,BL423,BL434,BL444,BL446,BL488,BL522,BL523,BL534,BL544,BL546,BL566,BL588

BL622,BL623,BL634,BL644,BL646,BL688,BL822,BL823,BL834,BL844,BL846,BL866,BL888

BL1571,BL1571,BL1034,BL1044,BL1046,BL1088,BL1222,BL1223,BL1234,BL1244,BL1246

BL1266,BL1288,BL1422,BL1423,BL1434,BL1444,BL1446,BL1488,BL1622,BL1623,BL1634

BL1644,BL1646,BL1666,BL1888,BL2571,BL2571,BL2034,BL2044,BL2046,BL2088
 

LL Series LL0622,LL0644,LL0666,LL0822,LL0844,LL0866,LL 0571 ,LL1571,LL1044,LL1066,LL1088,LL1222

LL1244,LL1266,LL1288,LL1622,LL1644,LL1666,LL1688,LL2571,LL2044,LL2066,LL2088,LL2422

LL2444,LL2466,LL2488,LL2822,LL2844,LL2866,LL2888,LL3222,LL3244,LL3266,LL3288,LL4571

LL4044,LL4066,LL4088,LL4822,LL4844,LL4866,LL4888
 

LH Series LH0822,LH0823,LH571,LH0844,LH0846,LH0866,LH 0571 ,LH1571,LH1571,LH1034,LH1044

LH1046,LH1066,LH1088,LH1222,LH1223,LH1234,LH1244,LH1246,LH1266,LH1288,LH1622

LH1623,LH1634,LH1644,LH1646,LH1666,LH1688,LH2571,LH2571,LH2034,LH2044,LH2046

LH2066,LH2088,LH2422,LH2423,LH2434,LH2444,LH2446,LH2466,LH2488,LH2822,LH2823

LH2834,LH2844,LH2846,LH2866,LH2888,LH3222,LH3223,LH3234,LH3244,LH3246,LH3266

LH3288,LH4571,LH4571,LH4034,LH4044,LH4046,LH4066,LH4088
 

FL Series FL644,FL666,FL688,FL523,FL844,FL922,FL944,FL945,FL956,FL966,FL988
 
We also carry out OEM according to your requirements
 

Detailed Photos

Product Parameters

 

 

Our Advantages

Company Advantages:

Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

Please do not hesitate to contact us for more information on how TransVision products can meet your industries demands at highly competitive pricing.

Quality First, Clients Uppermost.

 

 

 

Product Categories
 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.

100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ
Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.
 

 

 

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Natural
Customization:
Available

|

Customized Request

roller chain

How do roller chains handle high torque loads?

Roller chains are designed to handle high torque loads effectively. Here’s a detailed answer to the question:

1. Robust Construction: Roller chains are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability. They are designed to withstand the forces generated by high torque loads without deformation or failure.

2. Load Distribution: Roller chains distribute the high torque load evenly across their links and pins. This even distribution helps prevent concentrated stress points and ensures that each link carries a portion of the load, reducing the risk of chain failure.

3. Fatigue Resistance: Roller chains are designed to resist fatigue caused by repeated stress cycles. They have sufficient strength and resilience to endure the high torque loads encountered during operation without experiencing premature wear or failure.

4. Proper Lubrication: Adequate lubrication is crucial for the smooth operation and longevity of roller chains under high torque loads. Lubrication reduces friction, minimizes wear, and helps dissipate heat generated by the increased forces. Proper lubrication ensures that the chain operates efficiently and extends its lifespan.

5. Tensile Strength: Roller chains are engineered to have high tensile strength, which allows them to withstand the tension created by high torque loads. The tensile strength of the chain ensures that it can handle the pulling force exerted by the rotating sprockets without elongation or failure.

6. Sprocket Selection: The choice of sprockets also plays a significant role in handling high torque loads. Sprockets should be matched appropriately with the roller chain to ensure proper engagement and efficient power transmission. Selecting sprockets with the appropriate tooth profile, material, and design helps optimize the performance and longevity of the chain under high torque conditions.

Roller chains have been extensively used in applications that require the transmission of high torque, such as heavy machinery, industrial equipment, and automotive systems. Their robust construction, load distribution capabilities, fatigue resistance, proper lubrication, high tensile strength, and compatibility with well-designed sprockets make them reliable and efficient in handling high torque loads.

roller chain

What are the benefits of using a roller chain in material handling systems?

Roller chains offer several benefits when used in material handling systems. Here’s a detailed answer to the question:

1. High Load Capacity: Roller chains are designed to handle heavy loads. They have the strength and durability to support the weight of materials being transported in material handling systems. The multiple contact points provided by the rollers distribute the load evenly, reducing stress concentrations and ensuring efficient load carrying.

2. Reliable Power Transmission: Roller chains provide reliable power transmission in material handling systems. They efficiently transfer power from the motor to the moving components, such as conveyors, lifts, and sorting systems. The precision engineering of roller chains ensures smooth and consistent power transfer, minimizing slippage and maximizing operational efficiency.

3. Flexibility and Versatility: Roller chains are available in various sizes, pitches, and configurations, offering flexibility in design and application. They can be easily adapted to different material handling system layouts and requirements. Roller chains can accommodate both horizontal and vertical movements, making them suitable for a wide range of material handling applications.

4. Durability and Longevity: Roller chains are known for their durability and resistance to wear. They are designed to withstand the demanding operating conditions typically encountered in material handling systems, such as high speeds, heavy loads, and exposure to dust, debris, and contaminants. Proper lubrication and maintenance can further enhance their longevity and reliability.

5. Easy Maintenance: Roller chains are relatively easy to maintain. Regular lubrication and periodic inspection can help ensure smooth operation and detect any signs of wear or damage. Chain tension can be easily adjusted to maintain optimal performance. In the event of chain wear or failure, individual chain links can be replaced, minimizing downtime and maintenance costs.

6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in material handling systems. They are generally more affordable compared to alternative systems such as belts or gears. Additionally, their durability and longevity reduce the need for frequent replacements, resulting in cost savings over the system’s lifespan.

When selecting a roller chain for a material handling system, factors such as load capacity, speed, environmental conditions, and specific application requirements should be considered. Regular maintenance and inspection are essential to ensure optimal performance and to identify any potential issues that may require attention.

roller chain

How do roller chains handle shock loads?

Roller chains are designed to handle a certain level of shock loads, but their ability to withstand and absorb shocks depends on several factors. Here’s a detailed answer to the question:

1. Chain Design: The design of roller chains includes various elements that contribute to their ability to handle shock loads. These elements include the shape and size of the rollers, the pitch of the chain, and the material used for construction. High-quality roller chains are engineered to provide durability and strength, allowing them to withstand sudden impacts and shocks.

2. Material Selection: The choice of materials for roller chains plays a significant role in their ability to handle shock loads. Chains made from high-quality alloy steels or special heat-treated steels offer better toughness and resistance to impact. The material properties, including hardness and tensile strength, are important considerations in determining the chain’s ability to handle shock loads.

3. Chain Tension: Proper chain tension is crucial for handling shock loads effectively. Adequate tension ensures the chain remains engaged with the sprockets during sudden changes in load or direction. Insufficient tension can lead to chain slippage or disengagement, resulting in increased shock loads on the chain links. Regular inspection and adjustment of chain tension help maintain optimal performance.

4. Lubrication and Maintenance: Proper lubrication is essential for reducing friction and wear, especially when dealing with shock loads. Adequate lubrication ensures smooth movement of the chain and minimizes the impact of shocks on the chain’s components. Regular maintenance, including cleaning and relubrication, helps prolong the chain’s lifespan and ensures its ability to handle shock loads.

While roller chains are designed to handle a certain level of shock loads, it is important to consider the specific requirements of the application. In situations where high shock loads are expected, additional measures such as using shock-absorbing devices, selecting chains with higher load capacities, or implementing buffering systems may be necessary to protect the chain and ensure reliable operation.

China manufacturer Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)  China manufacturer Industrial Drive Roller Conveyor Leaf Chain Hoisting Hollow Pin Heavy Duty Stainless Steel Short Double Pitch (AL BL LL)
editor by CX 2023-08-21

China Professional Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain

Product Description

Model NO. 06C/08A/10A/12A/16A/20A/24A/28A/32A/40A/06B/08B/10B/12B/16B/20B/24B/28B/32B/40B-1/2/3
Heavy duty
Chain Model Roller Chains
Structure (for Chain) Roller Chain
Specification GB/T, DIN, ANSI, ISO, BS, JIS.
Origin HangZhou, ZheJiang
Color Solid Color
Chain Color Customized

Our company

Wolff Chain Co. is 1 of the professional chain manufacturers in China. We focus on reseaching, manufacturing and trading of the chain drive with famous brands — “DOVON” and “DECHO”. We supply OEM services for many famous enterprises such as SUZUKI, XIHU (WEST LAKE) DIS., FAW, AGCO, JUMING as well. 

Wolff mainly producing the Transmission chains,Conveyor chains,Dragging Chains,Silent chains,Leaf chains,Roller chains,Special chain and many other series of chain products. Our technicians a have improved the chains quality to the world-level. High quality material selection, powerful and precise heat-treatment technology and excellent assembly methods ensure Wolff chains meet the tough and strict requirements for machines and vehicles. 

All of our products completely conform to the international standard such as ISO\DIN\ANSI\BS\JIS, etc. Wolff has been successfully certified by ISO9001 Quality Management System,SGS inspection and BV inspection. Wolff chains can be widely applied to many industries including automobile, motorcycle, forklift, wood processing machine, constructure machine, packing machine, food machine,tobacco machine and agricultural equipments. Wolff chains are popular in America,South America,Europe,Middle East, South East Asia and Africa markets.

Our workshop

Our certification

Welcome to our exhibition

FAQ

Q1. What is your terms of packing?
A: Generally, we pack our goods in single color box. If you have special request about packing, pls negotiate with us in advance, we can pack the goods as your request.

Q2. What is your terms of payment?
A: T/T 30% as deposit, and 70% before delivery. We’ll show you the photos of the products and packages 
before you pay the balance. Other payments terms, pls negotiate with us in advance, we can discuss.

Q3. What is your terms of delivery?
A: EXW, FOB, CFR, CIF.

Q4. How about your delivery time?
A: Generally, it will take 25 to 30 days after receiving your advance payment. The specific delivery time depends 
on the items and the quantity of your order.

Q5. Can you produce according to the samples?
A: Yes, we can produce by your samples or technical drawings. We can build the molds and fixtures.

Q6. What is your sample policy?
A: We can supply the sample if we have ready parts in stock, but the customers have to pay the sample cost and 
the courier cost.We welcome sample order.

Q7. Do you test all your goods before delivery?
A: Yes, we have 100% test before delivery

Q8: How do you make our business long-term and good relationship?
1. We keep good quality and competitive price to ensure our customers benefit ;
2. We respect every customer as our friend and we sincerely do business and make friends with them, 
 

Standard or Nonstandard: Standard
Application: Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Food Machinery, Marine, Mining Equipment
Surface Treatment: Oil Blooming
Structure: Roller Chain
Material: Carbon Steel
Type: Short Pitch Chain
Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

How does a conveyor chain handle accumulation and indexing applications?

In conveyor systems, accumulation and indexing refer to specific methods of controlling the movement and positioning of items along the conveyor line. A conveyor chain can effectively handle these applications through the use of specialized components and control mechanisms. Here’s a detailed explanation:

Accumulation:

– Accumulation refers to the process of temporarily storing or buffering items on the conveyor to control the flow of materials. Conveyor chains designed for accumulation applications typically incorporate features such as low-friction chain guides, accumulating zones, and sensors.

– In an accumulation conveyor chain system, the chain is divided into discrete zones where items can accumulate. As products enter a zone, the chain slows down or stops, allowing items to accumulate without colliding with each other. Sensors or photoelectric cells detect the presence of items in each zone and provide signals to control the chain movement.

– The accumulation zones in the conveyor chain system can be controlled in different ways, such as through the use of motorized rollers, pneumatic devices, or electronic sensors. This ensures a controlled and synchronized flow of items along the conveyor line.

Indexing:

– Indexing refers to the precise positioning of items at specific intervals along the conveyor line. This is commonly used in applications where accurate positioning or sequencing is required, such as assembly or packaging processes.

– Conveyor chains designed for indexing applications incorporate specialized index pins, stops, or precision indexing drives. These components work together to accurately position items at predetermined locations along the conveyor.

– The indexing mechanism of a conveyor chain system can be driven by mechanical cams, servo motors, or programmable logic controllers (PLCs). The indexing motion can be synchronized with other processes or machines downstream to ensure precise assembly or packaging operations.

– By combining accumulation and indexing capabilities, a conveyor chain system can handle a wide range of applications, including sorting, buffering, sequencing, and automated assembly. It provides control over the flow and positioning of items, allowing for efficient material handling and optimized production processes.

conveyor

What are the safety measures for working with heavy-duty conveyor chains?

Working with heavy-duty conveyor chains requires strict adherence to safety measures to protect the workers and maintain a safe working environment. Here are some important safety measures to consider:

1. Proper Training: All personnel involved in working with conveyor chains should receive comprehensive training on the safe operation and maintenance of the equipment. This includes understanding the potential hazards, safety procedures, and proper use of personal protective equipment (PPE).

2. Equipment Inspection: Regular inspection of the conveyor chain and associated components is crucial to identify any signs of wear, damage, or malfunction. This includes checking for loose fasteners, worn sprockets, misalignment, and any other potential hazards. Any issues should be addressed promptly to prevent accidents.

3. Lockout/Tagout: Before performing any maintenance or repair tasks on the conveyor chain, proper lockout/tagout procedures must be followed. This ensures that the equipment is de-energized and isolated from any power source to prevent accidental startup or movement.

4. Personal Protective Equipment (PPE): Workers should wear appropriate PPE, including safety glasses, gloves, steel-toed boots, and hearing protection. The specific PPE requirements may vary depending on the nature of the work and the potential hazards involved.

5. Safe Work Practices: Workers should follow safe work practices, such as avoiding loose clothing or jewelry that can get caught in the chain, keeping hands and clothing clear of moving parts, and using proper lifting techniques when handling heavy loads.

6. Emergency Stop Systems: Conveyor systems should be equipped with emergency stop buttons or pull cords that allow workers to quickly stop the chain in case of an emergency or hazardous situation.

7. Regular Maintenance: Scheduled maintenance and lubrication of the conveyor chain should be performed according to the manufacturer’s recommendations. This helps to ensure optimal performance and minimize the risk of unexpected failures.

8. Clear Warning Signs and Labels: Proper signage, warning labels, and safety instructions should be clearly displayed near the conveyor chain system to remind workers of potential hazards and safe operating procedures.

9. Regular Safety Training and Communication: Ongoing safety training and communication among the workforce are vital to reinforce safe practices and raise awareness of any changes or updates to safety protocols.

By implementing these safety measures and fostering a safety-conscious culture, the risks associated with working with heavy-duty conveyor chains can be minimized, ensuring the well-being of the workers and the efficient operation of the equipment.

conveyor

What are the common causes of conveyor chain failures?

Conveyor chain failures can occur due to various reasons, and identifying the root cause is crucial for preventing future issues. Here are some common causes of conveyor chain failures:

  • Lack of Lubrication: Insufficient or improper lubrication can lead to increased friction and wear on the chain components, resulting in premature failure.
  • Excessive Load: Overloading the conveyor chain beyond its rated capacity can cause excessive stress and strain, leading to chain elongation, deformation, or link breakage.
  • Misalignment: Improper alignment of the conveyor chain can cause uneven loading and excessive wear on specific areas, leading to chain failure.
  • Environmental Factors: Harsh operating environments, such as high temperatures, corrosive substances, or abrasive materials, can accelerate chain wear and corrosion, leading to failure.
  • Foreign Objects: The presence of foreign objects or debris on the conveyor system can interfere with the movement of the chain, causing jamming, binding, or chain damage.
  • Poor Maintenance: Inadequate maintenance practices, such as irregular inspections, failure to address minor issues promptly, or neglecting to replace worn components, can contribute to chain failures.
  • Incorrect Installation: Improper installation, including incorrect tensioning, misalignment, or using incompatible components, can result in premature chain failure.
  • Fatigue and Wear: Continuous operation over time can lead to fatigue and wear in the chain, especially in high-speed or heavy-duty applications, resulting in eventual failure.

Regular maintenance, proper lubrication, adequate training for operators, and adherence to manufacturer guidelines can help mitigate these common causes of conveyor chain failures. Conducting routine inspections, promptly addressing issues, and replacing worn components can also significantly extend the life of the conveyor chain.

China Professional Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain  China Professional Wholesale Factory Long Pitch Heavy Corn Wheat Rice Duty System C2050 C2060 Industrial Chain All Kinds of Transmission Chain Conveyor Chain Roller Chain
editor by CX 2023-08-16

China Standard Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
Pt
P W D d Lc L T H
mm mm mm mm mm mm mm mm kgf kgf kgf mm
08AH 40H 12.700 7.850 7.850 3.980 19.000 20.100 12.00 2.00 1,700 2,100 400 NIL
10AH 50H 15.875 9.400 9.400 5.090 21.800 23.700 15.00 2.40 2,670 3,300 670 NIL
12AH 60H 19.050 12.580 12.580 5.960 30.200 34.800 18.00 3.20 3,830 4,550 980 NIL
16AH 80H 25.400 15.750 15.750 7.940 37.400 42.800 24.10 4.00 8,000 9,400 1,700 NIL
20AH 100H 31.750 18.900 18.900 9.540 44.500 50.600 30.10 4.80 10,650 13,700 2,500 NIL
24AH 120H 38.100 25.230 25.230 11.110 55.000 61.600 36.20 5.60 15,320 19,000 3,350 NIL
28AH 140H 44.450 25.230 25.230 12.710 59.000 66.400 42.20 6.40 20,850 23,000 4,400 NIL
32AH 160H 50.800 31.550 31.550 14.290 69.400 77.300 48.20 7.10 27,240 31,000 5,750 NIL
36AH 180H 57.150 35.490 35.490 17.460 77.300 86.400 54.30 7.90 30,040 34,500 6,600 NIL
40AH 200H 63.500 37.850 37.850 19.850 87.100 97.300 60.30 9.50 42,550 59,000 7,750 NIL
48AH 240H 76.200 47.350 47.350 23.810 111.400 121.900 72.40 12.70 63,730 71,000 10,500 NIL
12AH-2 60H-2 19.050 12.580 12.580 5.960 56.300 60.900 18.00 3.20 7,660 9,300 1,650 26.11
16AH-2 80H-2 25.400 16.760 15.750 7.940 70.000 75.400 24.10 4.00 16,000 18,800 2,800 32.59
20AH-2 100H-2 31.750 18.900 18.900 9.540 83.600 89.700 30.10 4.80 21,300 27,400 4,250 39.09
24AH-2 120H-2 38.100 25.230 25.230 11.110 103.900 110.500 36.20 5.60 30,640 38,000 5,650 48.87
28AH-2 140H-2 44.450 25.230 25.230 12.710 111.200 118.600 42.20 6.40 41,700 45,000 7,400 52.20
32AH-2 160H-2 50.800 31.550 31.550 14.290 131.300 139.200 48.20 7.10 54,480 62,000 9,600 61.90
36AH-2 180H-2 57.150 35.490 35.490 14.760 146.500 155.600 54.30 7.90 60,080 69,000 11,000 69.16
40AH-2 200H-2 53.500 37.850 37.850 19.860 165.400 175.600 60.30 9.50 85,100 98,000 12,850 78.31
48AH-2 240H-2 76.200 47.350 47.350 23.810 212.600 223.100 72.40 12.70 127,460 142,000 17,700 101.22

Usage: Transmission Chain, Conveyor Chain, Heavy Type Short Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

conveyor

Can a conveyor chain be used in high-speed applications?

Yes, a conveyor chain can be used in high-speed applications depending on the design and specifications of the chain and the conveyor system. However, there are certain factors to consider when using a conveyor chain in high-speed applications:

1. Chain Design: The design of the conveyor chain should be capable of handling high speeds without compromising safety or performance. Specialized high-speed chains are available that are specifically engineered to withstand the demands of high-speed applications.

2. Material Selection: The material used in the construction of the conveyor chain should have high strength and durability to withstand the forces and stresses at high speeds. Common materials for high-speed conveyor chains include alloy steels, stainless steel, and special polymers.

3. Lubrication: Proper lubrication is crucial in high-speed applications to reduce friction, heat, and wear. Lubricants specifically designed for high-speed conveyor chains should be used to ensure smooth operation and extend the chain’s lifespan.

4. Tensioning and Alignment: Accurate tensioning and alignment of the conveyor chain are critical for high-speed applications. Proper tensioning helps to maintain the chain’s stability and prevent excessive vibrations or elongation, which can lead to chain failure or premature wear.

5. Safety Considerations: High-speed applications require additional safety measures to protect personnel and equipment. Proper guarding, emergency stop systems, and regular maintenance inspections are essential to ensure safe operation.

It’s important to consult the conveyor chain manufacturer or an engineering professional to determine the suitability of a specific chain for high-speed applications. They can provide guidance on selecting the appropriate chain design, material, lubrication, and maintenance practices to ensure reliable and efficient operation at high speeds.

conveyor

What are the advantages of using a plastic conveyor chain?

Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:

1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.

2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.

3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.

4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.

5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.

6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.

7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.

Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.

conveyor

What safety precautions should be followed when working with conveyor chains?

Working with conveyor chains involves potential hazards, and it is essential to follow proper safety precautions to ensure the well-being of workers and prevent accidents. Here are some important safety measures to consider:

  • Proper Training: Ensure that workers operating or maintaining conveyor chains receive proper training on safe practices, including chain handling, maintenance procedures, and emergency protocols.
  • Personal Protective Equipment (PPE): Workers should wear appropriate PPE, such as safety glasses, gloves, and steel-toed shoes, to protect themselves from potential hazards, including flying debris, pinch points, or entanglement.
  • Lockout/Tagout: Before performing any maintenance or repair tasks on conveyor chains, follow lockout/tagout procedures to isolate and de-energize the equipment to prevent accidental startup or release of stored energy.
  • Guarding: Ensure that conveyor chains are adequately guarded to prevent access to moving parts, such as pinch points and rotating sprockets. Guards should be securely in place and not interfere with the chain’s operation.
  • Housekeeping: Keep the work area clean and free of debris, tools, or other objects that could cause tripping hazards or interfere with the operation of the conveyor chain.
  • Regular Inspections: Regularly inspect the conveyor chains for any signs of wear, damage, or misalignment. Address any issues promptly to prevent potential safety hazards.
  • Safe Loading and Unloading: When loading or unloading materials onto the conveyor, follow safe lifting techniques and ensure the load is evenly distributed to prevent overloading or imbalance.
  • Emergency Stop Devices: Install and clearly mark emergency stop devices along the conveyor system to enable immediate shutdown in case of an emergency or hazardous situation.
  • Clear Communication: Establish clear communication protocols, including signals or signs, to ensure effective communication between workers operating different sections of the conveyor system.

These safety precautions are general guidelines, and it’s important to consult and adhere to specific safety regulations and guidelines provided by the equipment manufacturer and relevant safety authorities. Regular safety training, awareness, and a proactive safety culture are crucial in maintaining a safe working environment when working with conveyor chains.

China Standard Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain  China Standard Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain
editor by CX 2023-08-15

China factory Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

 

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
P W D d L Lc H T
mm mm mm mm mm mm mm mm kgf kgf kgf
C212AH C2060H 38.10 12.58 11.91 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C212AHL C2062H 38.10 12.58 22.23 5.96 30.20 34.80 18.00 3.20 3,830 4,400 640
C216AH C2080H 50.80 15.75 15.88 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C216AHL C2082H 50.80 15.75 28.58 7.94 37.40 42.80 24.10 4.00 6,820 8,000 1,100
C220H C2100H 63.50 18.90 19.05 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C220AHL C2102H 63.50 18.90 39.67 9.54 44.50 50.60 30.10 4.80 10,650 12,500 1,900
C224AH C2120H 76.20 25.23 22.23 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C224AHL C2122H 76.20 25.23 44.45 11.11 55.00 61.60 36.20 5.60 15,320 17,500 2,550
C232AH C2160H 101.60 31.55 28.58 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300
C232AHL C2162H 101.60 31.55 57.15 14.29 69.40 77.30 48.20 7.10 27,240 29,500 4,300

Usage: Transmission Chain, Conveyor Chain, Double Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1 1/2"*4"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

roller chain

Are there any special considerations for installing roller chains?

Proper installation of roller chains is crucial to ensure their optimal performance and longevity. Here are some key considerations for installing roller chains:

1. Alignment: Ensure proper alignment of the sprockets to prevent side loading and premature wear. The sprockets should be aligned parallel to each other and positioned at the correct distance according to the chain’s pitch.

2. Tension: Proper chain tension is essential for smooth operation and to prevent excessive wear. Follow the manufacturer’s recommendations for the appropriate tension based on the specific chain type and application. It’s important to achieve the correct tension without over-tightening, as excessive tension can lead to increased stress and accelerated wear.

3. Lubrication: Apply the appropriate lubricant to the roller chain during installation. Lubrication helps reduce friction, wear, and heat generation. Follow the manufacturer’s recommendations for the type and frequency of lubrication based on the operating conditions and chain design. Ensure even distribution of lubricant along the chain’s length.

4. Sprocket Teeth Engagement: Check that the chain properly engages with the teeth of the sprockets. The chain should fit snugly into the sprocket teeth without excessive clearance or interference. Incorrect engagement can cause slippage, uneven wear, and premature failure.

5. Chain Length: Ensure that the chain length is appropriate for the application. Avoid excessive slack or excessive tension by adjusting the chain length accordingly. An incorrectly sized chain can lead to poor performance, increased wear, and potential damage to the chain and sprockets.

6. Protection: Consider using chain guards or covers to protect the roller chain from external contaminants such as dust, dirt, or debris. This helps minimize wear and extends the chain’s lifespan, particularly in harsh or dirty environments.

7. Regular Inspection: Regularly inspect the roller chain and sprockets for signs of wear, damage, or misalignment. Monitor the chain’s performance and address any issues promptly to avoid further damage and prevent unexpected downtime.

8. Proper Tools and Techniques: Use appropriate tools and techniques during installation to ensure accuracy and prevent damage to the chain or components. Follow the manufacturer’s guidelines or consult with experts for specific installation instructions.

By following these considerations and best practices, you can ensure proper installation of roller chains and maximize their performance and durability in your application.

roller chain

How do roller chains handle backstop or anti-reverse motion?

Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:

Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:

1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.

2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.

3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.

These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.

It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.

roller chain

What are the common applications of roller chains?

Roller chains are widely used in various industries and applications where reliable power transmission is required. Here’s a detailed answer to the question:

1. Industrial Machinery: Roller chains are commonly used in industrial machinery such as conveyors, material handling equipment, packaging machines, printing presses, textile machinery, and woodworking equipment. They provide efficient and reliable power transmission in these applications.

2. Automotive: Roller chains are used in automotive applications, including engine timing systems, camshaft drives, and drive chains for motorcycles and bicycles. They are known for their strength, durability, and ability to handle high loads and speeds.

3. Agriculture: Roller chains are extensively used in agricultural machinery, including tractors, combine harvesters, hay balers, and crop sprayers. They are capable of transmitting power in harsh and demanding agricultural environments.

4. Construction Equipment: Roller chains find applications in construction machinery such as excavators, bulldozers, cranes, and concrete mixers. They provide reliable power transmission for heavy-duty operations in construction sites.

5. Mining and Quarrying: Roller chains are used in mining and quarrying equipment, including rock crushers, conveyor systems, and drilling rigs. They are designed to withstand heavy loads, abrasive materials, and harsh operating conditions in these industries.

6. Food Processing: Roller chains with food-grade lubricants and corrosion-resistant coatings are used in food processing equipment, including conveyor systems, bottling machines, and bakery equipment. They meet the strict hygiene and safety standards required in the food industry.

7. Material Handling: Roller chains are essential in material handling systems, such as overhead cranes, forklifts, and palletizers. They enable smooth and reliable movement of goods in warehouses, distribution centers, and manufacturing facilities.

8. Power Transmission Systems: Roller chains are employed in power transmission systems that require efficient and precise power delivery, such as power presses, machine tools, and industrial automation equipment.

9. Renewable Energy: Roller chains are used in wind turbines and solar tracking systems to transmit power from the turbine or solar panels to the generator or electrical grid.

10. Marine and Offshore: Roller chains are utilized in marine and offshore applications, including shipbuilding, offshore drilling rigs, and port equipment. They provide reliable power transmission in challenging marine environments.

These are just some of the common applications where roller chains are widely used. The versatility, durability, and reliability of roller chains make them suitable for a wide range of industries and machinery.

China factory Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain  China factory Heavy Type Double Pitch Conveyor Roller Chain Conveyor Roller Chain
editor by CX 2023-08-07

China Best Sales DIN Power Transmission Industry Carbon Steel Stainless Steel Heavy Duty a B Series Conveyor Chain for Industrial Applications Roller Chain 08b\10b\12b\16b

Product Description

 

Product Description

Vision Group is 1 of the largest manufacturers of Driving Chain, Conveyor Chain, Motorcycle Chain, Hoisting Chain, Agriculture Chain, Stainless Steel Chain, Dropped Forged Rivetless Chain, Long Pitch Conveyor Chain and so on.

 

GB/T, DIN, ANSI, ISO, BS, JIS.

 

ISO9001: 2000 and ISO1400: 2004.
 

Product Attribute

Product name Transmission Standard Roller Chain

Surface Treatment

Shot Peening ,Tempering Oiling  ,Nickel-plated
Grease, zince plated, Heat Treatment ,Stain proofing
Carburizing ,Pre-stretched and anti-fatigue ,Quenching    
Product application Industry machine,Agriculture, mining, metallurgy,
petrochemical industry, lifting
and transportation and other industries
Product Series

Series A, Series B, Heavy Duty
Zinc-plated, Nickel-plated
 SP series ,SH series
Double pitch series

material

Stainless steel and carbon steel

structure

Simplex/Duplex/Triplex

Port

Any sea port or airport in China

Brand TV OEM
Payment

L/C, T/T, D/P, Western Union

Package

Chain, Plastic Bag, Color Box, Wooden Case. or OEM

A Series 03C,04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1.

15,25,35,41,40,50,60,80,100,120,140,160,180,200,240
 

04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2.

25-2,35-2,41-2,40-2,50-2,60-2,80-2,100-2,120-2,140-2,160-2,180-2,200-2,240-2.
 

04C-3,06C-3,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3.

25-3,35-3,41-3,40-3,50-3,60-3,80-3,100-3,120-3,140-3,160-3,180-3,200-3,240-3.
 

B Series 05B-1,06B-1,08B-1,10B-1,12B-1,16B-1,20B-1,24B-1,28B-1,32B-1,40B-1,48B-1,56B-1,64B-1,72B-1.
 
05B-2,06B-2,08B-2,10B-2,12B-2,16B-2,20B-2,24B-2,28B-2,32B-2,40B-2,48B-2,56B-2,64B-2,72B-2.
 
05B-3,06B-3,08B-3,10B-3,12B-3,16B-3,20B-3,24B-3,28B-3,32B-3,40B-3,48B-3,56B-3,64B-3,72B-3.
 
Heavy Duty  08AH-1,10AH-1,12AH-1,16AH-1,20AH-1,24AH-1,28AH-1,32AH-1,36AH-1,40AH-1,48AH-1

35H,40H,50H,60H,80H,100H,120H,140H,160H,180H,200H,240H
 

12AH-2,16AH-2,20AH-2,24AH-2,28AH-2,32AH-2,40AH-2,

35H-2,40H-2,50H-2,60H-2,80H-2,100H-2,120H-2,140H-2,160H-2,180H-2,200H-2,240H-2.
 

12AH-3,16AH-3,20AH-3,24AH-3,28AH-3,32AH-3,40AH-3

35H-3,40H-3,50H-3,60H-3,80H-3,100H-3,120H-3,140H-3,160H-3,180H-3,200H-3,240H-3.
 

Double pitch Series
 
208A,208B,210A,210B,212A,212B,216A,216AH,216B,220A,220B,224A,224B,228B,232B

2040,2050,2060,2080,2080H,2100,2120
 

We also carry out OEM according to your requirements

 

Product Parameters

Our Advantages

Company advantages:
Own Import & Export License, The TV trade mark registered successfully in many countries, Sales network spread all over China, Products export to 65 countries in 5 continents.

Membership:
1. The member of China General Machine Components Industry Association.
2. The member of China Chain Transmission Association.
3. The member of China Chain Standardization Association.
4. The member of China Agricultural Association Machinery Manufacturers.

With our excellent trained staffs and workers, advanced and efficient equipments, completely sales network, strict QA systems. You are confidence that our premium qualified chain can meet all customers’ specification and strictest quality standards.

WHY CHOOSE US

Comprehensive Product Portfolio We produce and supply a wide range of power transmission
products including drive chains, leaf chains, conveyor chains, agricultural chains, sprockets, and
couplings. This one-store-for-all shopping experience will significantly reduce your searching costs while
guarantee youfind what you want at 1 click.

Value Choice Products Our products are the best combination of quality and price, and you get what
you want within your budgets

Seasoned Sales Associates and Engineers We have 15 seasoned sales associates and 5 engineers;
on our team at your disposal any time when you need a helping hand. They are well trained with industry
know-now and will always respond to your requests within 24 hours.
100% Customer Retention Rate Our regular customers from overseas come back not just for our
premium quality products, but for the superior services that we’ve provided over the years.

FAQ

Q1: What’s your average lead time?
A: It varies. Our regular end-to-end lead time is 1-2 months.. We also provide express shipments for rush orders. For details,please consult our sales associate.

Q2: Is your price better than your competitors given the same quality?
A: Definitely YES. We provide the most competitive price in the power transmission industry. If price disparity exists, we’ll be more than happy to do a price match.
Q3: Can you make chains according to my CAD drawings?
A: Yes. Besides the regular standard chains, we produce non-standard and custom-design products to meet the specific technical requirements. In reality, a sizable portion of our production capacity is assigned to make non-standard products.

Q4: Can we inspect the goods before shipment?
A: Yes. You or your representative or any third-party inspection party assigned is allowed access to our facility and do the inspection.

Q5: What kind of payment method is acceptable for your mill?
A: We’re flexible. We take T/T, L/C, or any other online payment methods so long as it’s applicable for you.

Q6: What if I have any other questions?
A: Whenever in doubt, you’re always encouraged to consult our sales associate any time – They will help you to your satisfaction.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Usage: Transmission Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Customization:
Available

|

Customized Request

roller chain

Can roller chains be used in low-temperature environments?

Yes, roller chains can be used in low-temperature environments, but there are several factors to consider for their proper performance and longevity:

1. Material Selection: Choose roller chains that are specifically designed for low-temperature applications. These chains are typically made from materials that can withstand the cold temperatures without becoming brittle or losing their mechanical properties. Common materials used in low-temperature roller chains include stainless steel, nickel-plated steel, or special alloys.

2. Lubrication: Proper lubrication is essential in low-temperature environments to ensure smooth operation and prevent excessive wear. However, it’s important to consider the type of lubricant used as some lubricants may become less effective or thickened at low temperatures. Select lubricants that are specifically formulated for low-temperature applications to maintain proper chain lubrication and reduce friction.

3. Temperature Ratings: Check the temperature ratings provided by the roller chain manufacturer. Ensure that the roller chain is suitable for the specific low-temperature range of your application. Different roller chains have different temperature limits, and exceeding these limits can lead to decreased performance, increased wear, and potential chain failure.

4. Impact Resistance: Low temperatures can make materials more susceptible to impact damage. It’s important to ensure that the roller chain selected has good impact resistance properties to withstand any sudden shocks or loads that may occur during operation in low-temperature environments.

5. Environmental Factors: Consider the overall environmental conditions of the low-temperature environment. Factors such as moisture, ice, or freezing conditions can affect the performance of roller chains. In such cases, additional protection measures like sealing, covers, or regular maintenance may be necessary to prevent ice formation or moisture ingress.

6. Regular Inspection and Maintenance: Regularly inspect the roller chains for signs of wear, damage, or inadequate lubrication. Monitor their performance and address any issues promptly. In low-temperature environments, extreme cold can exacerbate any existing issues, so proactive maintenance is crucial to ensure the continued reliability of the roller chains.

By considering these factors and selecting roller chains designed for low-temperature applications, you can ensure their proper functioning and durability in low-temperature environments.

roller chain

How do roller chains handle backstop or anti-reverse motion?

Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:

Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:

1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.

2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.

3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.

These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.

It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.

roller chain

Are there any alternatives to roller chains for power transmission?

Yes, there are several alternatives to roller chains for power transmission, depending on the specific application requirements. Here’s a detailed answer to the question:

1. Belt Drives: Belt drives are a common alternative to roller chains for power transmission. They use a flexible belt made of materials such as rubber, polyurethane, or neoprene. Belt drives offer smooth and quiet operation, high-speed capabilities, and can transmit power over long distances. They are often used in applications where precise synchronization is not required.

2. Gear Drives: Gear drives use meshing gears to transmit power. They offer high torque capabilities, precise motion control, and can handle heavy loads. Gear drives are commonly used in applications that require high efficiency and precise speed control, such as industrial machinery, automotive transmissions, and robotics.

3. Timing Belts: Timing belts, also known as synchronous belts, are toothed belts that provide positive power transmission. They are used in applications that require precise synchronization between two or more shafts. Timing belts offer low noise, high efficiency, and resistance to slippage. They are commonly used in automotive engines, industrial automation, and precision machinery.

4. Chain Drives: Chain drives, similar to roller chains, use interconnected links to transmit power. However, chain drives often have larger pitch sizes and heavier-duty construction compared to roller chains. Chain drives offer high load-carrying capacity, durability, and can operate in demanding conditions. They are commonly used in heavy machinery, agricultural equipment, and motorcycles.

5. Direct Drives: Direct drives eliminate the need for mechanical power transmission components like chains or belts. They directly connect the motor or power source to the driven equipment, providing a more efficient and compact solution. Direct drives are commonly used in applications that require high precision, such as CNC machines, robotics, and linear motion systems.

When considering alternatives to roller chains, factors such as load requirements, speed, precision, environmental conditions, and cost must be taken into account. Each alternative has its own advantages and limitations, and the choice depends on the specific needs of the application.

China Best Sales DIN Power Transmission Industry Carbon Steel Stainless Steel Heavy Duty a B Series Conveyor Chain for Industrial Applications Roller Chain 08b\10b\12b\16b  China Best Sales DIN Power Transmission Industry Carbon Steel Stainless Steel Heavy Duty a B Series Conveyor Chain for Industrial Applications Roller Chain 08b\10b\12b\16b
editor by CX 2023-07-27

China best Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain

Product Description

CZPT rollers enhance rotation on the bushing while reducing impact loads on the sprocket tooth during operation.

All components are heat treated to achieve maximum strength. All components are heat treated to achieve maximum strength.

Pre-loaded during the manufacturing process to minimize initial elongation.

Hot dipped lubrication ensures 100% lubrication of all chain components to extend wear life and reduce maintenance costs.

ISO
NO.
ANSI
NO.
PITCH  ROLLER
LINK
WIDTH
ROLLER
DIA
PIN PLATE MIN. TENSILE
STRENGTH
AVG. TENSILE
STRENGTH
MAX. ALLOWABLE
LOAD
Pt
P W D d Lc L T H
mm mm mm mm mm mm mm mm kgf kgf kgf mm
08AH 40H 12.700 7.850 7.850 3.980 19.000 20.100 12.00 2.00 1,700 2,100 400 NIL
10AH 50H 15.875 9.400 9.400 5.090 21.800 23.700 15.00 2.40 2,670 3,300 670 NIL
12AH 60H 19.050 12.580 12.580 5.960 30.200 34.800 18.00 3.20 3,830 4,550 980 NIL
16AH 80H 25.400 15.750 15.750 7.940 37.400 42.800 24.10 4.00 8,000 9,400 1,700 NIL
20AH 100H 31.750 18.900 18.900 9.540 44.500 50.600 30.10 4.80 10,650 13,700 2,500 NIL
24AH 120H 38.100 25.230 25.230 11.110 55.000 61.600 36.20 5.60 15,320 19,000 3,350 NIL
28AH 140H 44.450 25.230 25.230 12.710 59.000 66.400 42.20 6.40 20,850 23,000 4,400 NIL
32AH 160H 50.800 31.550 31.550 14.290 69.400 77.300 48.20 7.10 27,240 31,000 5,750 NIL
36AH 180H 57.150 35.490 35.490 17.460 77.300 86.400 54.30 7.90 30,040 34,500 6,600 NIL
40AH 200H 63.500 37.850 37.850 19.850 87.100 97.300 60.30 9.50 42,550 59,000 7,750 NIL
48AH 240H 76.200 47.350 47.350 23.810 111.400 121.900 72.40 12.70 63,730 71,000 10,500 NIL
12AH-2 60H-2 19.050 12.580 12.580 5.960 56.300 60.900 18.00 3.20 7,660 9,300 1,650 26.11
16AH-2 80H-2 25.400 16.760 15.750 7.940 70.000 75.400 24.10 4.00 16,000 18,800 2,800 32.59
20AH-2 100H-2 31.750 18.900 18.900 9.540 83.600 89.700 30.10 4.80 21,300 27,400 4,250 39.09
24AH-2 120H-2 38.100 25.230 25.230 11.110 103.900 110.500 36.20 5.60 30,640 38,000 5,650 48.87
28AH-2 140H-2 44.450 25.230 25.230 12.710 111.200 118.600 42.20 6.40 41,700 45,000 7,400 52.20
32AH-2 160H-2 50.800 31.550 31.550 14.290 131.300 139.200 48.20 7.10 54,480 62,000 9,600 61.90
36AH-2 180H-2 57.150 35.490 35.490 14.760 146.500 155.600 54.30 7.90 60,080 69,000 11,000 69.16
40AH-2 200H-2 53.500 37.850 37.850 19.860 165.400 175.600 60.30 9.50 85,100 98,000 12,850 78.31
48AH-2 240H-2 76.200 47.350 47.350 23.810 212.600 223.100 72.40 12.70 127,460 142,000 17,700 101.22

Usage: Transmission Chain, Conveyor Chain, Heavy Type Short Pitch Roller Chain
Material: Alloy/Carbon Steel
Surface Treatment: Polishing
Feature: Heat Resistant
Chain Size: 1/2"*3"
Structure: Roller Chain
Samples:
US$ 10/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

Can a conveyor chain be used in high-load applications?

Yes, a conveyor chain can be used in high-load applications. Conveyor chains are designed to withstand heavy loads and provide reliable and efficient material handling in various industries. Here’s a detailed explanation:

– Robust Construction:

A conveyor chain for high-load applications is typically constructed using durable materials such as alloy steel or stainless steel. These chains are designed to withstand the forces and stresses imposed by heavy loads without deformation or failure.

– High Load Capacity:

Conveyor chains for high-load applications are designed with larger and stronger components, including thicker plates, larger pins, and stronger attachments. These enhancements allow the chain to handle heavier loads and distribute the weight evenly across the chain’s links and rollers.

– Proper Selection:

When using a conveyor chain in high-load applications, it is crucial to select the appropriate chain type and size based on the specific load requirements. Factors such as the weight of the conveyed material, the conveyor speed, and the operating conditions should be considered during the selection process.

– Lubrication and Maintenance:

In high-load applications, proper lubrication and regular maintenance of the conveyor chain are essential. Adequate lubrication reduces friction and wear, ensuring smooth operation and extending the chain’s service life. Regular inspections and maintenance routines help identify any issues or wear that may affect the chain’s performance.

– Application-Specific Chains:

In some cases, specialized conveyor chains, such as forged link chains or roller chains, are used to handle extremely heavy loads. These chains offer enhanced strength and durability, making them suitable for demanding high-load applications.

Overall, a properly selected and maintained conveyor chain can reliably handle high-load applications, providing efficient and continuous material handling in industries such as mining, construction, automotive, and heavy manufacturing.

conveyor

Can a conveyor chain be used in food processing applications?

Yes, a conveyor chain can be used in food processing applications. Conveyor chains play a crucial role in the efficient and hygienic handling of food products throughout the production process. Here are some key points to consider:

1. Food-Grade Materials: Conveyor chains used in food processing applications are typically made from food-grade materials such as stainless steel or plastic. These materials are corrosion-resistant, easy to clean, and comply with food safety regulations.

2. Hygiene Considerations: Food processing environments require high standards of hygiene. Conveyor chains designed for food applications incorporate features such as smooth surfaces, open link designs, and easy disassembly for thorough cleaning. They may also have specialized coatings or treatments to prevent bacterial growth.

3. Sanitary Design: Conveyor chains for food processing applications are designed with minimal crevices or joints to prevent food particles from getting trapped. They may have self-draining capabilities to remove excess fluids or debris.

4. Product Integrity: Conveyor chains in food processing applications ensure gentle handling of delicate food products to avoid damage or contamination. They can be equipped with accessories like cleats, side guards, or modular belt systems to securely hold and transport items of various shapes and sizes.

5. High Temperature and Washdown Capabilities: Some food processing applications require conveyor chains to withstand high temperatures during cooking, baking, or sterilization processes. Specialized chains with heat-resistant materials or coatings are available. Additionally, conveyor chains used in food processing should be capable of withstanding frequent washdowns and cleaning with water or cleaning agents.

6. Compliance with Standards: Conveyor chains used in food processing applications must comply with industry-specific standards such as FDA (Food and Drug Administration) regulations, HACCP (Hazard Analysis Critical Control Point) guidelines, and other food safety certifications.

When selecting a conveyor chain for food processing applications, it is important to consider the specific requirements of the production line, including the type of food being handled, the operating conditions, and the necessary sanitary standards. Proper maintenance and regular cleaning protocols should also be implemented to ensure food safety and product integrity.

conveyor

How do you properly tension a conveyor chain?

Properly tensioning a conveyor chain is crucial for its smooth operation and to prevent issues like chain slipping or excessive wear. Here are the steps to properly tension a conveyor chain:

  1. Identify the Tensioning Points: Determine the locations where the conveyor chain can be tensioned. These are typically at the ends of the chain or at specific tensioning devices.
  2. Loosen the Tensioning Devices: If there are tensioning devices in place, such as adjustable bolts or tensioning screws, loosen them to allow for adjustment.
  3. Apply Tension: Apply tension to the conveyor chain by either manually pulling the chain or using a tensioning tool. The amount of tension required depends on the chain type and the manufacturer’s recommendations.
  4. Check the Tension: Use a tension gauge or other suitable method to measure the tension of the conveyor chain. The tension should fall within the specified range provided by the chain manufacturer.
  5. Adjust the Tension: If the tension is too loose or too tight, make adjustments accordingly. Tighten or loosen the tensioning devices until the desired tension is achieved.
  6. Secure the Tensioning Devices: Once the proper tension is achieved, securely tighten the tensioning devices to hold the chain in place.
  7. Verify the Tension: After tensioning the chain, perform a visual inspection and run the conveyor to ensure the chain runs smoothly without excessive slack or tightness. Make any further adjustments if necessary.

It’s important to refer to the specific guidelines provided by the conveyor chain manufacturer for proper tensioning instructions, as the exact method may vary depending on the chain type and design. Regularly check the tension of the conveyor chain and make adjustments as needed to maintain optimal performance.

China best Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain  China best Heavy Type Short Pitch Roller Chain Link Chain Conveyor Chain
editor by CX 2023-07-24