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China Custom NR Rubber Conveyor Roller Chain with ISO Standard

Product Description

NR Rubber Conveyor Roller Chain with ISO Standard
 

Product Description


1. Chain Material: Alloy steel & Stainless steel
2. Rubber Material: NBR & NR
3. Rubber hardness: Shore hardness 65-75, 75-85
4. Chain Surface Treatment: Shot peening & Blackening & Bluing
5. Chain Size: 08B-G2, 10B-G2, 12B-G2, 16B-G2, 20B-G2
 

Product name  NR Rubber Conveyor Roller Chain with ISO Standard
Materials Available  1. Stainless Steel: SS304, SS316, etc
2. Alloy Steel: 45Mn, 42CrMo, 20CrMo, etc
3. Appurtenant material: NR, NBR      
4. OEM according to your request
Surface Treatment Shot peening, Blackening, Oxygenation, Polishing, Zinc-plated, Nickel-plated, Anodized, etc.
Characteristic Fire Resistant, Oil Resistant, Heat Resistant
Design criterion ISO DIN ANSI & Customer’s Drawing
Size Customer’s Drawing & ISO standard 
Package Wooden Case / Container and pallet, or made-to-order
Certificate ISO9001: 2008 
Advantage First quality, Best service, Competitive price, Fast delivery
Delivery Time 20 days for samples. 45 days for official order.

 

Detailed Photos

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Company Profile

 

 

Material: Carbon Steel
Structure: Conveyor Chain
Surface Treatment: Oil Blooming
Chain Size: C08b-G2, C50-G2
Feature: Heat Resistant
10b-G2: 5/8"
Samples:
US$ 0/Meter
1 Meter(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

conveyor

How do you ensure proper tensioning and alignment of a conveyor chain?

Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:

1. Initial Installation:

– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.

– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.

2. Tensioning:

– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.

– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.

– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.

3. Alignment:

– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.

– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.

– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.

4. Regular Maintenance:

– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.

– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.

– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.

By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.

conveyor

What are the different attachment options available for a conveyor chain?

Conveyor chains can be equipped with various types of attachments or accessories to accommodate specific material handling needs. Here are some common attachment options:

1. Cleats or Flights: Cleats or flights are raised sections attached to the conveyor chain to prevent materials from slipping or sliding off the chain. They are commonly used in incline or decline applications or when handling loose or bulk materials.

2. Side Plates or Side Guards: Side plates or side guards are installed along the edges of the conveyor chain to provide containment and prevent materials from spilling or falling off the sides. They are particularly useful when conveying small or irregularly shaped items.

3. Pusher Bars: Pusher bars are extensions mounted on the conveyor chain that can be pneumatically or mechanically actuated to push materials onto a different conveyor line or divert them to a specific location. They are often used for sorting or diverting applications.

4. Hold-Downs or Brackets: Hold-downs or brackets are devices attached to the conveyor chain to secure and stabilize the transported materials. They ensure that the materials remain in a fixed position during the conveying process, especially when encountering vibrations or changes in speed.

5. Guide Rails: Guide rails are installed alongside the conveyor chain to provide guidance and alignment for the materials being conveyed. They help maintain the desired path and prevent lateral movement or misalignment.

6. Magnetic Attachments: Magnetic attachments are used when handling ferrous materials. They allow the conveyor chain to attract and hold magnetic objects, ensuring effective transport and separation.

7. Tooling Plates: Tooling plates are platforms or mounting surfaces attached to the conveyor chain to accommodate specific equipment, such as fixtures, sensors, or robotic arms. They provide a convenient and customizable interface for integrating additional functionalities into the conveyor system.

8. Diverters or Transfer Units: Diverters or transfer units are specialized attachments that enable the seamless transfer of materials from one conveyor line to another, or between different processing stations. They ensure smooth transitions and precise material flow control.

These attachment options offer flexibility and versatility in conveyor chain applications, allowing customization based on the specific requirements of the material being transported or the production process. By selecting the appropriate attachments, conveyor chains can effectively handle a wide range of materials and optimize material flow within a conveyor system.

conveyor

How to select the right conveyor chain for your conveyor system?

Selecting the right conveyor chain for your conveyor system is crucial to ensure optimal performance and longevity. Here are the steps to follow when choosing a conveyor chain:

  1. Identify your application requirements: Determine the specific requirements of your conveyor system, including the type of material being conveyed, the speed of operation, the load capacity, the environmental conditions, and any special considerations.
  2. Consider the chain type: Based on your application requirements, consider the different types of conveyor chains available, such as roller chains, double pitch chains, hollow pin chains, apron chains, or plastic chains. Evaluate their features and benefits to determine which type is most suitable for your needs.
  3. Assess the chain material: Conveyor chains are typically made from various materials such as steel, stainless steel, or plastic. Consider factors such as corrosion resistance, temperature resistance, wear resistance, and food-grade requirements when selecting the chain material.
  4. Determine the chain pitch: The chain pitch refers to the distance between the centers of adjacent pins. Choose the appropriate pitch size based on your conveyor system’s design, load requirements, and speed. Smaller pitch sizes provide smoother operation at higher speeds, while larger pitch sizes offer better resistance against wear and fatigue.
  5. Evaluate the chain strength: Consider the required tensile strength and fatigue resistance of the chain to ensure it can withstand the anticipated load and operating conditions. Factors such as chain construction, material quality, and heat treatment play a role in determining the chain’s strength.
  6. Consider additional features: Depending on your application, you may need additional features such as attachments, guides, or specialized coatings on the chain. Assess if any of these features are necessary to meet your specific requirements.
  7. Consult with experts: If you’re uncertain about the selection process or have unique application needs, it’s advisable to consult with conveyor chain manufacturers or industry experts who can provide guidance and recommendations based on their expertise.

By following these steps and carefully considering your application requirements, you can select the right conveyor chain that ensures efficient and reliable operation of your conveyor system.

China Custom NR Rubber Conveyor Roller Chain with ISO Standard  China Custom NR Rubber Conveyor Roller Chain with ISO Standard
editor by CX 2023-08-30

China Standard Top Rubber U Cover Conveyor Chain (12A-G1) with high quality

Item Description

We specialize in the chains manufactured to customers’ drawings and specification. Our gain is dependable high quality, aggressive price tag, prompt supply and excellent provider.

Common merchandise include numerous transmission and conveyor chains, like Roller Chain, double pitch Conveyor Chain, Hollow Pin Chain, Leaf Chain, Desk Top Chain, Side Bow Chain, Lumber Chain, Agriculture Chain, Silent Chain, PIV Chain, Stainless Metal Chain, Nickel/ Zinc plated Chain, Dacromet Chain, Engineering Chain, Steel Pintle Chain, Welded metal chain, Forged chain, Malleable Iron chain, and numerous other kinds. Different types of attachment are available.

Conveyor chain with top rollers

 

40-1TR C2040-1LTR
50-1TR C2050-1LTR
60-1TR C2060-1LTR
eighty-1TR C2080-1LTR
one hundred-1TR C2100-1LTR

1, Chain sorts: Roller Chain, Agricultural chain, conveyor chain, transmission chain, silent chains, oil pump chains, weld steel drag chains, plastic chains etc
2, Primary components: It is 40Mn. 40Cr, 45Mn alloy steel, SUS304, and POM Plastic for plates, 10#, 20#, 20CrMnMo, 30CrMnTi for pins and rollers
three, Warmth therapy: Carburizing, Austemper Stressing, nitro-caburizing harden and so forth
four, Surface: Shot peening, black, blue or authentic
5, Package way: Plastic bag+ carton box+ plywood circumstance

 

Types of roller chains and their applications

There are many aspects that can cause untimely use of the roller chain. They incorporate friction, exterior shocks, and deficiency of lubrication or adjustment. Below are some tips to aid you stop premature chain dress in. Go through on to learn far more about the different varieties of roller chains and their purposes. You’ll be amazed how swiftly the roller chain wears out! Underneath we have detailed some of the most frequent leads to of untimely roller chain wear.

Double strand weighty-obligation roller chain

If your software needs a hefty-duty chain, a double-strand metal roller chain is an excellent selection. Double-strand steel roller chains are manufactured to reduce pressure exhaustion and stretch, making them perfect for industrial and logging products. This variety of chain is also heat-taken care of and shot-peened for outstanding tiredness resistance and toughness. Detailed under are some of the rewards of double-strand heavy-responsibility roller chains.
When evaluating solitary-strand and double-strand weighty-responsibility roller chains, double-strand metal roller chains are usually better. They have twice as many side plates and a doing work load close to that of a twin-strand steel roller chain. Not like solitary-strand metal roller chains, double-strand roller chains are not interchangeable with regular double-sprockets. They use sprockets specially produced for double chains.
Double strand chains are specifically powerful, resistant to rust and corrosion, and excellent for higher-pressure purposes. They are frequently employed in conveyor techniques, paper mill products, ditches, lifts, seed drills, and various hoisting machinery. They are also employed in the wastewater and foods processing industries. Chains of this kind are used on conveyor traces, so they are an superb selection for large machinery.

Nickel-plated chain

Nickel-plated roller chains are ideal for out of doors operate, mildly corrosive environments, and programs demanding a great chain look. Nickel plating increases component hardness and enhances put on resistance although ensuring that all surfaces are protected. The benefits of nickel-plated roller chains incorporate enhanced sturdiness, corrosion resistance, and a vivid shine. Below are a handful of reasons to use this kind of a chain. All chains are produced to the maximum high quality and protection specifications.
Despite the fact that a bit corrosive, nickel-plated roller chains are excellent for applications in large salt and large humidity environments. Nonetheless, nickel plating can peel and chip, so nickel roller chains are not advised for use in foods processing or other environments uncovered to corrosive substances. ANSI B29.1 regular chain can be nickel-plated and is ideal for a range of purposes such as industrial garage doors and boat lifts.
CZPT United states of america Corp. is fully commited to being the premier agricultural and industrial chain provider in the United States. By focusing on quality, they ensure their chains provide extended daily life and unmatched dress in resistance. If you happen to be hunting for a quality plated roller chain, take into account picking a chain from a major producer. If you require the toughness and power of a nickel roller chain, decide on CZPT United states of america Corp. We manufacture the maximum high quality chains in the Usa.
In addition to substantial power, nickel-plated roller chains are also accessible in elastomer profiles. These varieties of chains can take care of 1/2 to 3/4″ masses, dependent on their pitch. They are also best for gentle traction on sensitive surfaces. The power of these chains depends on the variety of the principal hyperlink utilized in the chain. Nickel-plated roller chains are offered in a range of measurements and are priced to suit a range of apps.

Stainless metal chain

Stainless metal roller chains are ideal for industrial apps in two severe environments. They have outstanding chemical and corrosion resistance, as effectively as high energy. Chains are available in a few grades to meet numerous operational demands. 304SS is suitable for foods make contact with applications, while 316SS and 606SS provide excellent corrosion resistance. 600 sequence stainless steel supplies outstanding corrosion and wears resistance with precipitation hardened factors.
In meals processing, stainless steel chains are often exposed to really substantial temperatures and large concentrations of acids, alkalis, and h2o. They are also resistant to high concentrations of acid and chlorine. And their lower magnetic permeability makes it possible for them to perform correctly in hygienic conditions. But stainless steel roller chains also have some disadvantages. Even with their outstanding corrosion resistance, these chains are not advisable for use in meals processing environments.
When compared to carbon metal, stainless steel roller chains are softer and maintain lengthier. This implies it might use out quicker. Since stainless steel is not heat-taken care of, its floor hardness is different from carbon metal. It retains warmth for longer, reducing its tensile toughness and extending its lifespan. Even so, stainless metal roller chains are perfect for a assortment of industrial purposes.
The stainless metal roller chain is manufactured of large-high quality material. For illustration, the Premier collection stainless metal roller chains are made in Japan making use of a special sort of stainless metal shot peening process. They also function a strong roller layout that reduces facet flex. The Leading range also features very polished side panels and is offered in 10′ packing containers, 50′ reels, and 100′ reels. They can also be cut to size if necessary.

Accumulation conveyor

Roller chain accumulation conveyors are made to transportation loads up to 440 lbs or two hundred kg. The accumulator chain is found on massive idler rollers to guarantee quiet procedure and the minimal drive essential to keep the pallet. They are suited for different purposes and can be integrated into the entire processing technique. These conveyor belts have T-slots on three sides of the profile frame for connecting brackets and sensors.
Sensors set up in the accumulation area detect objects on the conveyor line and ship signals to the motors that energy the accumulation location. The motor can be external or constructed into the drum alone. Other kinds of sensors use light-weight, this sort of as photosensors. Photoelectric sensors detect objects by emitting and receiving certain wavelengths of mild. This alternative is cost-efficient since the sensor rollers are located a bit above the surface of the conveyor line.
Roller chain accumulation conveyors can be made of steel or plastic rollers. It can be geared up with staggered or coaxial rollers. Safety cover stops accidental insertion of fingers into the chain, strengthening operator safety. The security protect is appropriate with the chain sort and necessary bend radius. These caps are made of plastic clips that fit permanently on the inner hyperlinks of the chain. They do not interfere with conveyed items or workpiece carriers.
There are two basic types of accumulation conveyors: cost-free stream and accumulation. Totally free-flowing chains permit conveyed objects to slide immediately on to the chain while stacking chains let products to slide underneath the chain. Accumulation chains are typically utilised in the foodstuff and packaging industries and have rollers that help conveyed objects. The free of charge-flowing conveyor program removes the chance of harming objects, as the rollers in the accumulation conveyor are in immediate contact with the bottom of the cargo.

Custom attachment

Common components for roller chains are obtainable in a variety of styles. Typically, they can be assembled on pin or roller back links. When referring to connecting chains, it is important to know how to refer to pitch and heart-to-middle spacing. The pitch of the roller chain ought to include internal and outer roller links and need to alternate every 3 pitches. Moreover, you can order custom add-ons for pin or roller linkages. Under are some illustrations of customized equipment for roller chains.
Stainless metal roller chains are one of the most effectively-known chains for this software. It has a stainless metal 304 end to create curved and straight lugs. For even more versatility, you can also request customized add-ons these kinds of as chain plate holes and pins. For added safety, numerous equipment can be attached to the single-pitch roller chain. It can also be manufactured with numerous pins or curved lugs.
HKK Chains is stocked with a lot stainless steel and carbon metal normal connecting chains. Most of the time, they can assemble a personalized accent chain in no time. For case in point, a single-pitch chain with two connecting holes is named a extensive profile. In addition, chains can be produced in a range of components, like carbon metal, stainless metal, Lambda, plastic, and Extremely WP. In addition, a extensive assortment of exclusive components is available for particular industries.

China Standard Top Rubber U Cover Conveyor Chain (12A-G1)     with high quality