Product Description
Company Profile
-HangZhou CHOHO Industrial Co., Ltd. was founded in 1999. Has become the leader of chain system technology, the first batch of natioal recognized enterprise technology center,national technology innovation demonstration enterprise,and the first A-share listed company in China’s chain drive industry.The securities code is 003033.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
Production Capacity Equipment
By 2571,CHOHO has more than 2,700 sets of main production equipment and more than 600 sets of high-precision equipment,With the domestic advanced product laboratory and chain production assembly line, CHOHO has strong research and development and testing capabilities for high-end chain products.
Our Advantages
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
CHOHO has a natural brand awareness. As of January 2571, CHOHO has registered the “CHOHO” trademark in more than 60 countries, including the United States, Japan, the United Kingdom, France, Germany, Russia, Spain, Austria, Belgium, Bulgaria, Croatia, Czech Republic, Denmark, Finland, Greece , Hungary, Ireland, Italy, Netherlands, Poland, Portugal, Romania, Ukraine, Sweden, Australia, Algeria, Egypt, Kenya, Morocco, South Korea, Kazakhstan, Mongolia, Syria, Thailand, Pakistan, India, Brazil, Mexico, Colombia, etc.
Product Advantages
| — Ten CoreTechnologies — |
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Certifications
CHOHO attaches great importance to product quality and approved by many global quality system certification, such as France, Norway, and Germany. Through the establishment of a sophisticated production management process and quality control system, the entire product process control is achieved. With the introduction of advanced production, processing, and testing equipment, CHOHO has internationally leading full-process quality control capabilities to provide customers with high-quality products.
Choho Provide Chain System Solutions for The Global Top 500 and The Enterprises in Various Fields Top 10!
Broad Customer Channels Market Continues to Develop!
CHOHO has been invited to participate in domestic & international agricultural machinery exhibitions, such as Hannover Messe, Bologna Fair, Canton Fair ,VIV ASIA and so on!
Packaging & Shipping
| Packaging Details: | Chain+Plastic Bag+Neutral Box+Wooden case+Big Carton+Steel Pallets or Customization |
FAQ
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight.
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CHINAMFG in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | Agricultural Machinery Chain |
|---|---|
| Material: | Alloy |
| Inside Material: | Stainless Steel |
| Samples: |
US$ 5/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
| Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What are the considerations for selecting a low-maintenance conveyor chain?
When selecting a low-maintenance conveyor chain, several considerations should be taken into account:
1. Material Selection:
– Choose a conveyor chain made from materials that are resistant to wear, corrosion, and contamination. Stainless steel, plastic, or self-lubricating chains are commonly used for their durability and low maintenance requirements.
2. Lubrication-Free Design:
– Look for conveyor chains that have a self-lubricating design or are pre-lubricated with materials that reduce friction and eliminate the need for additional lubrication. This helps to minimize maintenance tasks associated with regular lubrication.
3. Sealed Construction:
– Consider conveyor chains with sealed construction to prevent the ingress of dirt, debris, and moisture. Sealed chains require less frequent cleaning and maintenance, making them ideal for low-maintenance applications.
4. Easy Cleaning:
– Opt for conveyor chains that are designed for easy cleaning. Smooth surfaces, open structures, and accessible components allow for quick and efficient cleaning, reducing maintenance time and effort.
5. Resistance to Contamination:
– Select a conveyor chain that is resistant to contamination. This includes resistance to chemicals, oils, greases, and other substances commonly found in the application environment. Chains that can withstand contamination require less frequent cleaning and maintenance.
6. Wear Monitoring:
– Look for conveyor chains that have wear monitoring features, such as wear indicators or sensors. These features help to identify chain wear and provide timely maintenance alerts, allowing for proactive replacement or adjustment.
7. Manufacturer Support:
– Consider the support provided by the chain manufacturer. A reputable manufacturer will offer guidance on maintenance intervals, replacement schedules, and provide technical assistance to ensure the proper functioning of the chain.
By considering these factors, you can select a low-maintenance conveyor chain that minimizes the need for frequent inspections, lubrication, cleaning, and replacement, resulting in reduced maintenance efforts and costs.
Can a conveyor chain be used for heavy-duty applications?
Yes, a conveyor chain can be used for heavy-duty applications. Conveyor chains are specifically designed to handle heavy loads and provide reliable transportation in industrial environments.
Here are some factors that make conveyor chains suitable for heavy-duty applications:
1. Robust construction: Conveyor chains are typically made from high-strength materials such as alloy steel, stainless steel, or hardened carbon steel. These materials offer excellent durability and can withstand the heavy loads and harsh operating conditions commonly found in heavy-duty applications.
2. High load-carrying capacity: Conveyor chains are designed to handle significant loads, including heavy products, bulk materials, or large components. The chains are engineered with appropriate pitch, link dimensions, and strength to ensure reliable transport of heavy items.
3. Fatigue resistance: Conveyor chains are built to withstand repetitive stress and fatigue caused by continuous operation under heavy loads. They undergo specific heat treatments and surface hardening processes to enhance their resistance to wear, fatigue, and deformation.
4. Customization options: Conveyor chains can be customized to meet the specific requirements of heavy-duty applications. This includes selecting the appropriate chain type, pitch, attachment design, and surface coating for improved performance and longevity.
5. Compatibility with heavy-duty equipment: Conveyor chains are designed to integrate seamlessly with heavy-duty conveyor systems, including large motors, drives, and supporting structures. This ensures proper power transmission and smooth operation even in demanding environments.
6. Safety features: Conveyor chains for heavy-duty applications often incorporate safety features such as overload protection, emergency stops, and monitoring systems to ensure the safety of operators and prevent damage to the equipment.
It’s important to consult with a qualified engineer or conveyor manufacturer to select the appropriate conveyor chain and system components for the specific heavy-duty application. They can provide guidance on chain selection, system design, and maintenance practices to ensure optimal performance and reliability.
Can a conveyor chain be used for vertical lifting applications?
Yes, conveyor chains can be used for vertical lifting applications in certain circumstances. However, several factors need to be considered to ensure safe and efficient vertical lifting with a conveyor chain.
1. Chain Type: Not all conveyor chains are suitable for vertical lifting. Specialized chain types, such as bucket elevator chains or vertical reciprocating conveyor chains, are designed specifically for vertical lifting applications.
2. Load Capacity: The conveyor chain selected for vertical lifting must have the appropriate load capacity to handle the weight of the load being lifted. It is crucial to consider both the static and dynamic loads during the lifting operation.
3. Speed and Acceleration: The speed and acceleration of the vertical lifting operation should be within the recommended limits of the conveyor chain to prevent excessive stress and potential failure.
4. Safety Mechanisms: Adequate safety mechanisms, such as overload protection devices or emergency stop systems, should be implemented to ensure the safety of the lifting operation.
5. Maintenance and Inspection: Regular maintenance and inspection of the conveyor chain are essential to identify any wear, fatigue, or damage that could compromise the lifting operation’s safety and reliability.
It is important to consult the manufacturer’s guidelines and recommendations when considering the use of a conveyor chain for vertical lifting applications. They can provide specific information regarding chain selection, installation, maintenance, and safety considerations for vertical lifting operations.
editor by CX 2024-05-09
China Best Sales Wholesale Stainless Steel Wire Mesh Belt Chain Conveyor Belt Chain for Frozen Food Machinery
Product Description
Stainless Steel Wire Mesh Belt / Chain Conveyor Belt
Product Description
| Product Name | Conveyor Belt |
| Structure | Mesh-Blet |
| Certifications | ISO 9001: 2008, GB/T19001-2000IDT, Test Report |
| Work Temp | -40Celsius ~ 90Celsius |
| Material Feature | Heat Resistant |
| Material | Stainless Steel, SS304/SS201/carbon steel |
| Voltage | 220V 380V |
| Surface Treatment | Galvanized, 3% chromium plate, manganese plated |
| Application | Frozen Food Machinery, Canned Food Machinery, Seafood Machinery, Powder Metallurgy Machinery |
| Heat Treatment Machinery, Glass Machinery, Chemical Machinery, General Conveying Machinery, etc. |
Products Details
Chain-Driven Metal Mesh Belts
Chain-driven metal mesh belts should be considered whenever timing, transfer, and/or positive belt drive are important … in cases such as travel-up inclines, under heavy loads, for long distances, through quenching liquids, cooking oils, or other slippery conditions.
Chain-driven belts are also the only belts that are self-supporting. They can provide efficient operation in applications where friction-driven belts would not be desirable. Any mesh can be used in a chain-driven construction, but the selection is made on the basis of what is needed to support the product.
Balanced weave should be given first consideration, as it is economical and appropriate for most conditions. Gratex weave provides a closer mesh, while a Duplex weave is a close mesh that also provides strength and a straight-through opening. A conventional weave provides unobstructed openings.
Typical Applications
In food processing, chain-driven belts are used in washing, drying, cooking, freezing, dewatering, and blanching operations. In other applications, metals, electronic parts, chemicals, ceramics, leather, lumber, textiles, rubber, and many other products are moved through a host of processes where the positive drive is needed.
Chain Selection
Chains are normally selected according to the strength and speed required. The most frequently used types of chain for metal mesh conveyors are roller chain, employed for most room-to-medium temperature applications, and pintle chain which is recommended for heavier loads and higher temperatures.
Due to the important and specialized nature of the applications requiring these products, each inquiry is reviewed thoroughly. Our goal is to supply the most suitable belt for your specific application. We strive to provide solutions for each situation, assuring value for our customers. Our engineers and technical support group are involved in every specialty belt inquiry and order.
Product Show
Advantage
More Products
DETAILS ABOUT CHINAMFG CHAIN
Certifications
Exhibition
Workshop
Application
Packaging Details & Shipping
FAQ
1. Are you a manufacturer or trade Company?
We are a factory founded in 1997 with a trade team for international service.
2. What terms of payment do you usually use?
T/T 30% deposit and 70% against document, Western Union, L/C at sight
3. What is your lead time for your goods?
Normally 35 days after confirmed order. 30 days could be available in the low season for some items (during May to July), and 45 days during the new year and hot season ( Jan to March).
4. Samples
For customers who need sample confirmation before ordering, please bear in mind that the following policy will be adopted:
1) All samples are free of charge with a maximum value not exceeding USD 100.
2) The courier cost for the first-time sample sending will be charged by the consignee. We will send the samples with freight to be collected. So please inform your account with FedEx, UPS, DHL, or TNT so that we can proceed promptly.
3) The first-time courier cost will be totally deducted from the contract value of the trial cooperation. /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Type: | All Sizes |
|---|---|
| Material: | Steel |
| Inside Material: | Polyester |
| Feature: | Oil-Resistant, Acid And Alkali Resistant, Tear-Resistant, Heat-Resistant, Cold-Resistant, Wear-Resistant |
| Tensile Strength: | Common |
| Structure: | Mesh-Blet |
| Customization: |
Available
| Customized Request |
|---|
What are the considerations for selecting a corrosion-resistant conveyor chain?
When selecting a corrosion-resistant conveyor chain, several factors need to be considered to ensure the chain’s longevity and performance in corrosive environments. Here are some key considerations:
1. Material Selection: Choose a chain material that is inherently resistant to corrosion. Stainless steel, such as AISI 304 or AISI 316, is a common choice due to its excellent corrosion resistance properties. Other materials like plastic chains or special alloys can also be considered based on the specific application requirements.
2. Coatings and Surface Treatments: In some cases, additional protective coatings or surface treatments can be applied to enhance the chain’s corrosion resistance. These coatings, such as zinc plating, galvanizing, or epoxy coatings, create a barrier between the chain material and corrosive substances, preventing direct contact and reducing the risk of corrosion.
3. Environmental Compatibility: Consider the specific corrosive agents present in the environment where the conveyor chain will be used. Different corrosive substances, such as acids, alkalis, or saltwater, require specific resistance properties. Ensure that the selected chain material and coatings are compatible with the corrosive agents present in the operating environment.
4. Maintenance and Lubrication: Proper maintenance and lubrication play a crucial role in preventing corrosion and extending the life of a conveyor chain. Regular cleaning, inspection, and application of appropriate lubricants can help remove corrosive contaminants and protect the chain surface from degradation.
5. Testing and Certification: Consider chains that have undergone testing and certification for corrosion resistance in relevant industry standards. Look for certifications such as ISO 9227 (salt spray test) or ASTM B117 (corrosion resistance test) to ensure the chain’s performance in corrosive environments.
By carefully considering these factors and consulting with conveyor chain manufacturers or corrosion-resistant experts, you can select a chain that is well-suited for your specific corrosive environment, minimizing the risk of corrosion-related issues and ensuring optimal performance and longevity.
How do you prevent corrosion in conveyor chains?
Preventing corrosion in conveyor chains is essential for maintaining their performance and prolonging their lifespan. Here are some effective measures to prevent corrosion:
1. Material Selection: Choose conveyor chains made from corrosion-resistant materials such as stainless steel, plastic, or coatings specifically designed to resist corrosion. These materials offer better protection against rust and corrosion compared to standard steel chains.
2. Proper Lubrication: Apply a suitable lubricant to the conveyor chain regularly. Lubrication creates a protective barrier that helps prevent moisture and contaminants from reaching the metal surface, reducing the risk of corrosion. Select a lubricant that provides corrosion protection properties and is compatible with the chain material.
3. Environmental Controls: Control the operating environment to minimize exposure to corrosive elements. Implement measures such as humidity control, proper ventilation, and protection from direct contact with water or chemicals. Consider using covers or enclosures to shield the conveyor chain from environmental factors that can accelerate corrosion.
4. Surface Treatments: Apply corrosion-resistant coatings or treatments to the conveyor chain. These coatings can provide an additional protective layer that acts as a barrier against moisture and corrosive substances. Examples of surface treatments include zinc plating, galvanizing, or epoxy coatings.
5. Regular Inspections and Cleaning: Regularly inspect the conveyor chain for signs of corrosion or damage. Remove any accumulated dirt, debris, or corrosive substances promptly. Cleaning the chain helps prevent the buildup of contaminants that can accelerate corrosion.
6. Preventive Maintenance: Implement a preventive maintenance program that includes regular cleaning, lubrication, and inspection of the conveyor chain. This proactive approach helps identify and address any potential corrosion issues early on, preventing further damage.
7. Proper Storage: When not in use, store the conveyor chains in a dry and controlled environment. Protect them from exposure to moisture, humidity, and corrosive substances. Use appropriate storage methods, such as hanging the chains or storing them in sealed containers.
By following these preventive measures, you can significantly reduce the risk of corrosion in conveyor chains, ensuring their optimal performance and longevity.
What are the signs of wear and tear in a conveyor chain?
Over time, a conveyor chain may experience wear and tear due to the demanding nature of material handling operations. Several signs indicate the need for maintenance or replacement of a conveyor chain. These signs of wear and tear include:
- Chain Elongation: One of the common signs of wear in a conveyor chain is elongation. As the chain wears, the pitch between the chain links gradually increases, resulting in a longer chain length. Excessive elongation can cause improper engagement with sprockets, leading to slippage or chain derailment.
- Chain Link Plate Wear: The link plates of a conveyor chain can experience wear on their surfaces. This wear is typically caused by friction against sprockets, guide rails, or other components. Signs of plate wear include thinning or deformation of the link plates, which can affect the overall strength and integrity of the chain.
- Sprocket Tooth Wear: The teeth of the sprockets that engage with the conveyor chain can also exhibit signs of wear. Over time, the teeth may become worn down, rounded, or have irregular shapes. This wear can cause improper chain engagement, resulting in reduced efficiency and potential chain slipping or skipping.
- Excessive Noise: Increased noise during the operation of the conveyor system can indicate wear and tear in the chain. Excessive wear can lead to metal-to-metal contact, resulting in noisy operation. Unusual squeaking, grinding, or rattling sounds are indicators that the chain may require inspection or maintenance.
- Visible Damage: Any visible damage to the chain, such as cracked or broken link plates, bent pins, or missing attachments, is a clear sign of wear and tear. These damages compromise the chain’s structural integrity and should be addressed promptly to prevent further issues or chain failure.
- Inconsistent Movement: If the conveyor chain starts to exhibit jerky or uneven movement, it may be a sign of wear or misalignment. Misalignment can occur due to worn chain links, damaged sprockets, or improper tensioning. Inconsistent movement can lead to reduced efficiency, increased wear, and potential chain failure.
Regular inspection and maintenance of the conveyor chain system are essential to identify these signs of wear and tear. Timely replacement of worn components and proper lubrication can help prolong the life of the chain and maintain efficient operation.
editor by CX 2024-01-10
China Standard CZPT Brand Wholesale Price China Industry Carbon Steel Stainless Plastic Conveyor Transmission 12b-1 12b-2 12b-3 Roller Chains with Sprocket for Machinery
Product Description
Product Description
Specification
|
Product Name |
Wholesale Price Conveyor Chain 12b-2 Roller Chains with Sprocket For Machinery |
|
Type |
Roller Chain |
|
MOQ |
1meter |
|
Brand |
CSZBTR |
|
OEM |
YES,We also can produce special chain according to your requirements,also produce matched sprocket/wheel. |
|
Package |
According to customer’s requirements |
|
Weight |
0.56kg/Meter |
|
Delivery time |
7 days |
other models
| Chain No. | P | h2 | H | $ | T |
| 08AF29 | 12.700 | 10^)0 | 15.6 | – | 1.50 |
| O8BF9O | 12.700 | 10^0 | 17.0 | 0.3 | 1.60 |
| 0M-1STCF15 | 12.700 | 1571 | 17.0 | 1.60 | |
| 10AF2 | 15.875 | 13.00 | 17.0 | 0.3 | 2.(0 |
| 10AF15 | 15.875 | 15.09 | 17.0 | – | 2.03 |
| 10AF23 | 15.875 | 13.00 | 2(18 | 0.3 | 2.03 |
| 10AF48 | 15«5 | 1100 | 16.9 | « | 2.03 |
| 10BF50 | 15B75 | 13.70 | 17.0 | 0.3 | 1.70 |
| 10AF5« | 15^75 | 1SX)9 | 17.0 | . | 2.03 |
| P | h2 | h | 1 | S | a | |
| Chain No. | ||||||
| 08BF25 | 12.7XJ | 10.6 | 15.6 | 1.60 | 30, | |
| 08BF29 | 12. TO | 1&6 | 14.5 | 1.60 | as | 30* |
| 08BF30 | 12 | 1G6 | 14.5 | l.g | Q3 | 30* |
| 08BF35 | 12. W | ia6 | 21.5 | 1.60 | 0.6 | 30* |
| 08BF67 | 12.TO | ia6 | 16.1 | 1.60 | as | 30* |
| 0fflF195 | 12.70 | 10.6 | 45 | 1.60 | 0.4 | 30, |
| 08AF10 | 12.70 | 10.6 | L50 | – | 30* | |
| 12B-1STCF1 | 19.05 | 15.0 | 19.0 | 1.85 | – | 30, |
| 12AF33 | 19.05 | 15.6 | 19.7 | 2.42 | 0£ | 18* |
| P | hl | h2 | h | A | Q | |
| Chain No. | ||||||
| 08BF21 | 12.7 | 10 | 1Q6 | 15.0 | 10 | 0 |
Company Profile
HangZhou Terry Machinery Co.Ltd is a leading supplier of bearings, Linear motion system for CNC , Ball transfer
Unit and transmission component .the growing industrial and Favorable policy of HangZhou benefit the developm
ent of Terry Machinery .Our products are utilized in industrial, motorcycle, vehicle and Automation applications.
Now we are exporting to 46 countries. including USA, GBR , Germany , Spain, Poland ,Turkey ect .The Goal o
f Terry Machinery to provide out customers with widest range of products at competitive prices, backed with the
best Service.OUR ADVANTAGE Products Our major products & Supplied:Meet all the international standards
and ISO9001 -TS1694 Certificate Big volume in Stock, No MOQ required Personnel Our salespersons are well
trained to accommodate your requests and speak English for your conveniences.Our technicians and engineers
Experience in the Industry area exceeds 23 years Service &Quality control ,We supply detailed drawings and
offer when ever necessary,We help all customers promote and improve their sales.We inspect every piece of
products by ourselves before delivery.
Application
related product
product-list-1.html
Packing &Delivery
Customer Praise
FAQ
| Standard Or Nonstandard: | Standard |
|---|---|
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
| Hardness: | Hardened Tooth Surface |
| Manufacturing Method: | Rolling Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | 45mn |
| Samples: |
US$ 5.84/Piece
1 Piece(Min.Order) | |
|---|
How do you calculate the required horsepower for a conveyor chain drive?
The calculation of required horsepower for a conveyor chain drive involves considering various factors related to the conveyor system and the specific application. Here is a step-by-step process:
1. Determine the Total Resistance:
– Calculate the total resistance that the conveyor chain needs to overcome during operation. This includes the resistance due to the load being conveyed, frictional losses, elevation changes, and any other resistances in the system.
2. Convert the Resistance to Equivalent Inertia:
– Convert the total resistance to an equivalent inertia by multiplying it by the square of the chain speed.
3. Calculate the Total Inertia:
– Determine the total inertia of the system by considering the inertia of all the rotating components, such as the conveyor chain, sprockets, and any other driven elements.
4. Determine the Required Torque:
– Calculate the required torque by multiplying the total inertia by the desired acceleration or deceleration rate.
5. Convert Torque to Horsepower:
– Convert the required torque to horsepower by dividing it by the motor speed (in RPM) and multiplying by a conversion factor.
6. Consider Safety Factors and Efficiency:
– Apply safety factors to the calculated horsepower to account for variations, contingencies, and future growth.
– Consider the efficiency of the drive system, including the motor, gearbox, and other transmission components, to ensure accurate power transmission.
It’s important to note that the above calculation method provides an estimate of the required horsepower. Consulting with conveyor system manufacturers, engineers, or industry-specific guidelines is recommended for precise calculations and to ensure the selected conveyor chain drive meets the application requirements.
What are the advantages of using a plastic conveyor chain?
Plastic conveyor chains offer several advantages over traditional metal chains. Here are some of the key advantages:
1. Corrosion Resistance: Plastic chains are highly resistant to corrosion, making them ideal for applications in humid or corrosive environments. They do not rust or deteriorate when exposed to moisture or chemicals.
2. Lightweight: Plastic chains are significantly lighter than metal chains, making them easier to handle and install. Their lightweight nature reduces the overall weight of the conveyor system and can result in energy savings during operation.
3. Low Noise Operation: Plastic chains generate less noise compared to metal chains, leading to a quieter working environment. This can be particularly beneficial in industries where noise reduction is important, such as food processing or packaging.
4. Reduced Friction and Wear: Plastic chains have self-lubricating properties, which reduce friction and wear. This results in lower maintenance requirements and longer chain life. The smooth surface of plastic chains also minimizes the risk of product damage during transportation.
5. Flexibility and Modularity: Plastic chains can be easily customized and designed to fit specific conveyor system requirements. They offer flexibility in terms of length, width, and configuration. Additionally, plastic chains are often modular, allowing for easy replacement of damaged or worn-out sections without replacing the entire chain.
6. Cost-Effective: Plastic conveyor chains are generally more cost-effective compared to metal chains. They are often less expensive to manufacture and offer a longer lifespan with minimal maintenance requirements, resulting in lower overall costs.
7. Chemical Resistance: Plastic chains are resistant to a wide range of chemicals, making them suitable for applications where exposure to aggressive substances is a concern. They can withstand contact with oils, acids, alkalis, and various cleaning agents.
Overall, the advantages of using a plastic conveyor chain include corrosion resistance, lightweight design, low noise operation, reduced friction and wear, flexibility, cost-effectiveness, and chemical resistance. These benefits make plastic chains a popular choice in various industries, including food processing, packaging, pharmaceuticals, and logistics.
What are the different types of conveyor chains?
There are several types of conveyor chains available, each designed to meet specific application requirements. Here are some common types of conveyor chains:
- Roller chains: Roller chains are the most commonly used type of conveyor chain. They consist of a series of cylindrical rollers connected by side plates. Roller chains provide smooth and efficient movement and are suitable for medium to heavy-duty applications.
- Double pitch chains: Double pitch chains have larger pitch (distance between the centers of adjacent pins) compared to standard roller chains. They are often used in applications that require slower speeds and lighter loads.
- Hollow pin chains: Hollow pin chains have hollow pins that allow for easy attachment of various accessories or attachments. They are commonly used in conveying applications that require customization or where attachments need to be mounted.
- Apron or slat chains: Apron or slat chains consist of plates or slats that are connected by hinges. They are used in heavy-duty applications where the chain needs to support and carry large loads or withstand harsh environments.
- Plastic chains: Plastic chains are made of durable and lightweight materials such as acetal or polyethylene. They offer benefits such as corrosion resistance, low noise levels, and the ability to work in wet or washdown environments. Plastic chains are commonly used in food processing, packaging, and pharmaceutical industries.
These are just a few examples of conveyor chain types, and there are many other variations available depending on specific application requirements. The selection of the appropriate conveyor chain type depends on factors such as load capacity, speed, environment, and desired functionality.
editor by CX 2023-11-08
China best Industrial Forging Chain with Machinery Parts and Roller
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 40Cr, 42CrMo and so on.
2) Types: Standard types, X348 X458 X678, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Packing
Product Show
Technical Data
| Model | Dimension | Weight (Kg) | Material | Hardness | Working Load (KN) | Limit Load (KN) | ||||||
| P | T | C | S | F | R | D | ||||||
| 10160B | 101.6 | 24 | 36 | 13 | 14 | 6 | 14 | 0.32 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm |
18 | 100 |
| 10160 | 101.6 | 30 | 36 | 13 | 14.5 | 9 | 14 | 0.36 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 21.6 | 120 |
| 14218 | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 48.6 | 270 |
| 14226 | 142 | 62 | 50 | 28 | 30 | 15 | 25 | 1.75 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 61.2 | 340 |
| 2571 | 200 | 66 | 60 | 30 | 32 | 18 | 30 | 2.8 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 72 | 400 |
| 26014 | 260 | 70 | 75 | 31 | 33 | 20 | 34 | 5.2 | 20CrMnTi | Surface HRC56-64° Depth 0.6-1.2mm | 135 | 750 |
| 142N | 142 | 43 | 50 | 19 | 22 | 12.5 | 25 | 1.2 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| 150D | 142 | 42 | 50 | 19 | 20.5 | 11 | 25 | 1.15 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MG20 | 200 | 70 | 50 | 27 | 29 | 17 | 35 | 3.78 | 40Cr | Quench HRC36-44° | 144 | 800 |
| MG20B | 200 | 70 | 50 | 27 | 29 | 17 | 30 | 3.82 | 40Cr | Quench HRC36-44° | 140.4 | 780 |
| MG20C | 200 | 70 | 50 | 27 | 29 | 17 | 28 | 3.85 | 40Cr | Quench HRC36-44° | 122.4 | 680 |
| MS32 | 200 | 42 | 50 | 20 | 22 | 12 | 25 | 1.4 | 40Cr | Quench HRC36-44° | 75.6 | 420 |
| MS55 | 200 | 80 | 70 | 35 | 38 | 25 | 28 | 4.36 | 40Cr | Quench HRC36-44° | 138.6 | 770 |
| 3006 | 200 | 65 | 70 | 30 | 33 | 24 | 32 | 3.6 | 40Cr | Quench HRC36-44° | 160.2 | 890 |
| MS63 | 250 | 70 | 80 | 30 | 33 | 20 | 32 | 4.93 | 40Cr | Quench HRC36-44° | 147.6 | 820 |
| S16 | 100 | 30 | 27 | 15 | 16 | 8 | 14 | 0.3 | 40Cr | Quench HRC36-44° | 16 | 88 |
| S20 | 125 | 34 | 33 | 17 | 18 | 8 | 17 | 0.37 | 40Cr | Quench HRC36-44° | 19.4 | 108 |
| S25 | 160 | 48 | 39 | 23 | 25 | 13 | 20 | 1.28 | 40Cr | Quench HRC36-44° | 55.8 | 310 |
| S30 | 142 | 46 | 49 | 22 | 23.5 | 14 | 25 | 1.3 | 40Cr | Quench HRC36-44° | 91.8 | 510 |
| Z16 | 100 | 40 | 35 | 18 | 20 | 12 | 17 | 0.4 | 40Cr | Quench HRC36-44° | 32.4 | 180 |
| Z20 | 125 | 50 | 46 | 24 | 26 | 15 | 20 | 0.67 | 40Cr | Quench HRC36-44° | 59.4 | 330 |
| Z20D | 125 | 52 | 60 | 24 | 26 | 16 | 26 | 1.15 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25 | 160 | 58 | 55 | 28 | 30 | 18 | 25 | 2.25 | 40Cr | Quench HRC36-44° | 82.8 | 460 |
| Z25D | 160 | 66 | 64 | 29 | 31 | 22 | 28 | 2.6 | 40Cr | Quench HRC36-44° | 120.6 | 670 |
| Z30 | 142 | 64 | 50 | 29 | 30.5 | 18 | 25 | 1.8 | 40Cr | Quench HRC36-44° | 111.6 | 620 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Coating, Spraying, Mining, Slaughtering, Assembly |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Can roller chains be used for power transmission in motorcycles?
Yes, roller chains are commonly used for power transmission in motorcycles. Here’s a detailed answer to the question:
Roller chains have several advantages that make them suitable for power transmission in motorcycles:
1. Efficient Power Transfer: Roller chains offer high efficiency in transmitting power from the engine to the rear wheel of a motorcycle. They have minimal power loss due to their low friction and high load-carrying capacity.
2. Compact Design: Roller chains have a compact and lightweight design, making them well-suited for motorcycles where space and weight are critical considerations. Their small size allows for efficient power transfer without adding excessive weight to the motorcycle.
3. High Strength and Durability: Roller chains are designed to withstand high loads and endure the demanding operating conditions of motorcycles. They are constructed using high-strength materials such as alloy steel and undergo heat treatment to enhance their strength and durability.
4. Flexibility and Adaptability: Roller chains can accommodate various sprocket sizes, allowing for flexibility in gear ratios and customization of motorcycle performance. This enables riders to optimize the power delivery to match their riding preferences and specific road conditions.
5. Easy Maintenance: Roller chains are relatively easy to maintain in motorcycles. Regular lubrication and tension adjustment are necessary to ensure optimal performance and prolong the chain’s lifespan. Proper maintenance practices can help prevent chain elongation, reduce wear, and minimize the risk of chain failure.
However, it’s important to note that roller chains require regular inspection and maintenance to ensure safe and reliable operation. This includes checking for proper tension, lubrication, and signs of wear or damage. It’s also crucial to follow the manufacturer’s recommendations regarding chain replacement intervals and lubrication specifications.
Overall, roller chains provide an efficient and reliable method of power transmission in motorcycles, offering durability, flexibility, and ease of maintenance.
How do roller chains handle backstop or anti-reverse motion?
Roller chains are capable of handling backstop or anti-reverse motion through the use of specific chain attachments or additional components. Here’s a detailed answer to the question:
Backstop or anti-reverse motion is the ability of a system to prevent or control the reverse movement of a load. In applications where roller chains are required to handle backstop or anti-reverse motion, the following methods can be employed:
1. One-Way Clutch: A one-way clutch mechanism can be integrated into the system to allow the roller chain to transmit power in one direction while preventing reverse movement. This mechanism typically consists of a set of sprags or rollers that engage with the sprocket teeth in one direction and disengage in the reverse direction.
2. Ratchet and Pawl System: Another approach is the use of a ratchet and pawl system, where the roller chain is connected to a ratchet wheel with pawls that engage with the teeth of the wheel in one direction, allowing power transmission, and prevent reverse movement when the load tries to rotate in the opposite direction.
3. Overrunning Clutch: An overrunning clutch, also known as a freewheel, can be employed to allow the roller chain to transmit power in one direction and disengage in the reverse direction. This allows for smooth operation in applications where backstop or anti-reverse motion is required.
These mechanisms effectively enable the roller chain to handle backstop or anti-reverse motion by allowing power transmission in one direction and preventing reverse movement. The specific mechanism used depends on the application requirements and the desired level of control over the motion.
It’s important to consult the manufacturer’s guidelines and specifications when implementing backstop or anti-reverse motion in roller chain applications to ensure proper selection and installation of the appropriate mechanisms.
Are there any alternatives to roller chains for power transmission?
Yes, there are several alternatives to roller chains for power transmission, depending on the specific application requirements. Here’s a detailed answer to the question:
1. Belt Drives: Belt drives are a common alternative to roller chains for power transmission. They use a flexible belt made of materials such as rubber, polyurethane, or neoprene. Belt drives offer smooth and quiet operation, high-speed capabilities, and can transmit power over long distances. They are often used in applications where precise synchronization is not required.
2. Gear Drives: Gear drives use meshing gears to transmit power. They offer high torque capabilities, precise motion control, and can handle heavy loads. Gear drives are commonly used in applications that require high efficiency and precise speed control, such as industrial machinery, automotive transmissions, and robotics.
3. Timing Belts: Timing belts, also known as synchronous belts, are toothed belts that provide positive power transmission. They are used in applications that require precise synchronization between two or more shafts. Timing belts offer low noise, high efficiency, and resistance to slippage. They are commonly used in automotive engines, industrial automation, and precision machinery.
4. Chain Drives: Chain drives, similar to roller chains, use interconnected links to transmit power. However, chain drives often have larger pitch sizes and heavier-duty construction compared to roller chains. Chain drives offer high load-carrying capacity, durability, and can operate in demanding conditions. They are commonly used in heavy machinery, agricultural equipment, and motorcycles.
5. Direct Drives: Direct drives eliminate the need for mechanical power transmission components like chains or belts. They directly connect the motor or power source to the driven equipment, providing a more efficient and compact solution. Direct drives are commonly used in applications that require high precision, such as CNC machines, robotics, and linear motion systems.
When considering alternatives to roller chains, factors such as load requirements, speed, precision, environmental conditions, and cost must be taken into account. Each alternative has its own advantages and limitations, and the choice depends on the specific needs of the application.
editor by CX 2023-10-31
China Good quality Drop Forged Overhead Conveyor Bracket Trolley X458 Chain with Forged Machinery Part
Product Description
About Factory
With more than 18 years’ histiory, we are a professinal manufacturer for drop forged products such as forged chain (X348 X458 X658 X678 X698 F100 F160), scraper chain (10160, 14218, 14226, 142N), conveyor trolley (X348, X458, X678, XT160), and drive chain (X348, X458, X678), and so forth standard moulds of chain.
Besides, we can also produce as per your drawing or sample, special link chain, pusher, pin and plate, according to customers’ unique requirements.
Product Description
1) Material: Alloy steel, 20Cr, 45# steel and so on.
2) Types: X348 X458 X678 XT160, and so on. (Or as per your drawing)
3) Process: Moulding→Forging→Polishing & Blasting→Fine machining→Heat treatment→Blasting→Inspecting & testing→Assemly→Packing
Product Show
Technical Data
| Model | Forging Parameter (mm) | Weight (Kg) | Single-point Load (Kg) | Allowable Load (Kg) | Limit Load (Kg) | ||||||||||
| Type | P | H | A | B | C | D | E | F | G | K | |||||
| X348-1 | A | 100 | 64 | 102 | 14 | 40 | 60 | 4° | 47.8 | 6 | 84 | 1.5 | 100 | 1100 | 1800 |
| X348-2 | B | 100 | 64 | 102 | 14 | 40 | 60 | 3° | 47.8 | 6 | 82 | ||||
| X348-3 | C | 100 | 64 | 122 | 16 | 40 | 60 | 6° | 47.8 | 6 | 94 | ||||
| X458-1 | A | 126 | 79 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | 1.8 | 200 | 1800 | 3600 |
| X458-2 | A | 127 | 80 | 138 | 18 | 56 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-3 | A | 130 | 83 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X458-4 | B | 128.6 | 81 | 134.5 | 18 | 54 | 81 | 3° | 54 | 9.5 | 101.5 | ||||
| Extended Trolley | A | 150 | 103 | 138 | 18 | 54 | 82 | 4° | 54 | 9.5 | 113 | ||||
| X678-1 | / | 136 | 89 | 146 | 18 | 86 | 82 | 4° | 54 | 9.5 | 114 | 3.2 | 600 | 5000 | 7700 |
| X678-2 | / | 134.5 | 87.5 | 142 | 18 | 86 | 82 | 4° | 54 | 9.5 | 106 | 2.8 | 550 | 4500 | 7200 |
| XT160-1 | / | 171 | 103 | 180 | 26 | 84 | 120 | 6° | 70 | 15 | 140 | 9.7 | 750 | 4000 | 8000 |
| XT160-2 | / | 170 | 102 | 174 | 26 | 86 | 120 | 4° | 70 | 15 | 148 | 8.8 | 700 | 3500 | 7500 |
| X348-1 Reverse | / | 83 | 42 | 105 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 1100 | 1800 |
| X348-2 Reverse | / | 86 | 45 | 93 | / | 40 | 60 | / | 48 | 10 | / | 1.35 | 100 | 6 | 1800 |
| X458 Reverse | / | 95 | 44 | 120 | / | 54.5 | 60 | / | 54 | 10 | / | 2.5 | 200 | 1800 | 3600 |
Products & Testing Equipments
Products Application
Packing & Delivery
Why Choose Us?
1. We are engaged in chain industry over 15 years with rich market experience. We keep improving production techniques. All the products have longer working life and have passed the market test.
2. We can design the correct chains with high quality material, good abrasion resistance, good corrosion, high strengthen and etc as per your request or the chain application.
3. We are the chain manufacturer; you can directly purchase the product from us with low price and high quality.
4. We have a professional team for international trade, they have abundant experiences and are always ready to solve problems for customers. So you have nothing to worry about.
5. We have the long-term cooperative forwarder who can give us the lowest freight. And it can help you to save the freight. What’s more, for the FCL, we will design the packages as per the container sizes with the largest capacity to save the shipping cost for both of us
| Material: | Alloy |
|---|---|
| Structure: | Combined Chain |
| Surface Treatment: | Polishing |
| Samples: |
US$ 5/Set
1 Set(Min.Order) | Order Sample |
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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|---|---|
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How do you ensure proper tensioning and alignment of a conveyor chain?
Proper tensioning and alignment are essential for the efficient and reliable operation of a conveyor chain. Here are the steps to ensure correct tensioning and alignment:
1. Initial Installation:
– Ensure that the conveyor frame and supports are properly aligned and leveled before installing the chain. Any misalignment or unevenness can lead to tensioning and alignment issues.
– Follow the manufacturer’s guidelines and specifications for chain installation. This includes proper placement of sprockets, tensioners, and guides.
2. Tensioning:
– Adjust the tension of the chain to the manufacturer’s recommended specifications. Proper tension prevents excessive sagging or tightness, reducing wear and extending the chain’s life.
– Use tensioning devices, such as adjustable take-up units or tensioning screws, to achieve the desired tension. Refer to the manufacturer’s guidelines for the appropriate method of tensioning for your specific conveyor chain.
– Regularly check and adjust the tension as needed. Factors such as chain wear, load variations, and temperature changes can affect the chain’s tension over time.
3. Alignment:
– Check the alignment of the chain with respect to the sprockets and guides. Misalignment can cause uneven wear, increased friction, and premature failure of the chain.
– Inspect the alignment by visually examining the chain’s path along the sprockets and guides. It should run smoothly without any signs of rubbing or excessive deviation.
– Use alignment tools, such as laser alignment devices or straightedges, to accurately assess and correct any misalignment. Adjust the position of sprockets, guides, and supports as necessary.
4. Regular Maintenance:
– Implement a scheduled maintenance program to regularly inspect and maintain proper tensioning and alignment of the conveyor chain.
– Monitor the chain’s performance, including wear patterns, noise levels, and power consumption, as indicators of potential tensioning or alignment issues.
– Keep the chain clean and free from debris or contaminants that can affect its movement and alignment.
By following these steps and regularly monitoring the tensioning and alignment of the conveyor chain, you can ensure smooth and reliable operation, minimize chain wear, and reduce the risk of unexpected failures.
How does lubrication affect the performance of a conveyor chain?
Lubrication plays a crucial role in the performance and longevity of a conveyor chain. Proper lubrication helps to reduce friction, wear, and heat generation, ensuring smooth operation and minimizing the risk of premature failure. Here’s how lubrication affects the performance of a conveyor chain:
1. Friction Reduction: Lubrication forms a thin film between the chain components, reducing friction between metal surfaces. This reduces the energy required for operation, minimizes heat generation, and prevents excessive wear and tear.
2. Wear Prevention: Lubrication forms a protective layer on the chain components, preventing direct metal-to-metal contact. This helps to reduce wear and extend the service life of the chain.
3. Corrosion Protection: Lubricants often contain anti-corrosion additives that protect the chain from rust and oxidation. This is particularly important in environments with high humidity or exposure to corrosive substances.
4. Noise Reduction: Proper lubrication reduces the noise generated during chain operation by minimizing friction and metal-to-metal contact. This can contribute to a quieter and more comfortable working environment.
5. Temperature Control: Lubrication helps to dissipate heat generated during chain operation, preventing excessive temperature rise. This is crucial in high-speed or heavy-duty applications where heat can lead to accelerated wear and reduced chain performance.
6. Maintenance and Service Life: Regular lubrication and proper lubricant selection are essential for maintaining the chain’s performance and extending its service life. Adequate lubrication reduces the need for frequent maintenance, minimizes downtime, and lowers overall operating costs.
It’s important to follow the manufacturer’s recommendations for lubrication frequency and use the appropriate lubricant for the conveyor chain. Regular inspections and maintenance checks should also be conducted to ensure proper lubrication levels and address any issues promptly. Proper lubrication practices will enhance the performance, reliability, and durability of the conveyor chain system.
What is a conveyor chain and how does it work?
A conveyor chain is a type of mechanical chain specifically designed for use in conveyor systems. It is composed of a series of interconnected links that form a continuous chain loop. The links are typically made of metal and are joined together through pins or other connecting elements.
Conveyor chains work by transferring power and motion from the driving mechanism, such as a motor or sprocket, to the conveyor system to move materials or products along a predetermined path. The chain is placed on a track or guide rails, and as it moves, it carries the load placed on it.
The operation of a conveyor chain involves the following steps:
- Power transmission:
The driving mechanism transfers rotational power to the conveyor chain, typically through a motor and sprockets. The motor provides the necessary torque to drive the chain.
- Traction and motion:
As the driving mechanism rotates the sprockets, the teeth of the sprockets engage with the links of the conveyor chain. This interaction creates traction, causing the chain to move along the desired path.
- Load carrying:
The load to be transported is placed on the conveyor chain. The load can be in the form of products, materials, or other items. As the chain moves, it carries the load along the conveyor system, allowing for efficient transportation or handling.
- Support and guidance:
The conveyor chain is supported and guided by various components, such as guide rails, rollers, or wear strips. These components ensure the proper alignment and smooth movement of the chain along the conveyor system.
Conveyor chains are commonly used in industries such as manufacturing, logistics, packaging, and material handling. They offer a reliable and efficient method for moving products or materials in a controlled and automated manner.
editor by CX 2023-10-23
China factory High Precision Machinery Parts ISO Standard Simplex Transmission Roller Chain 16b
Product Description
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Product |
Standard Double Pitch Roller chain |
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Material |
40Mn steel,304 stainless steel, 316 stainless steel and 201 stainless steel. |
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Types |
Standard chains and special chains, such as A or B series chains, roller chains, driving chains, conveyor chains, hoisting chains, agricultural chains, sprockets, gears, wheels and so on. |
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Series |
A series(12.7-50.8mm pitches),B series (9.525-50.8mm pitches)and the heavy series. |
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Short pitch precision roller chain |
Simplex Roller Chains&Bushing Chains: 04C-1,06C-1,085-1,08A-1,10A-1,12A-1,16A-1,20A-1,24A-1,28A-1,32A-1,36A-1,40A-1,48A-1 04C-2,06C-2,085-2,08A-2,10A-2,12A-2,16A-2,20A-2,24A-2,28A-2,32A-2,36A-2,40A-2,48A-2 04C-3,06C-2,085-3,08A-3,10A-3,12A-3,16A-3,20A-3,24A-3,28A-3,32A-3,36A-3,40A-3,48A-3 |
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Chain link type |
Standard links (without attachment) and non-standard links (with attachment).
A1: One-side,one hole cranked attachments. |
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Our Products Advantage |
1. Every step from production order to the packing process has a strict quality inspection. |
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1.Fast delivery: Standard products can be delivered in as fast as 20 days
2.Good service: timely reply, prompt quotation, responsible for the product
3.High cost performance: can maintain price stability for a certain period of time, bringing greater profits to customers
4.Good quality: production and testing have corresponding supervision to ensure product quality and get high praise from customers
5.OEM service: products can be customized according to drawings and requirements
We are responsible for the ordered products. We are very confident in the products we produce. Of course, if you have any problems after receiving the goods, you can contact us directly. We will confirm and negotiate in time to solve your difficulties.
| Standard or Nonstandard: | Standard |
|---|---|
| Application: | Textile Machinery, Garment Machinery, Conveyer Equipment, Packaging Machinery, Electric Cars, Motorcycle, Food Machinery, Mining Equipment, Agricultural Machinery, Car |
| Surface Treatment: | Oil Blooming |
| Structure: | Roller Chain |
| Material: | Alloy |
| Type: | Short Pitch Chain |
| Samples: |
US$ 35/kg
1 kg(Min.Order) | |
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| Customization: |
Available
| Customized Request |
|---|
Are roller chains suitable for high-speed applications?
Roller chains are commonly used in a wide range of applications, including high-speed applications. Here’s a detailed answer to the question:
1. Robust Design: Roller chains are designed to withstand high-speed operation. They are constructed using high-quality materials and undergo precision manufacturing processes to ensure strength, durability, and reliability. The design includes features such as hardened pins, solid rollers, and precision bushings, which contribute to their ability to handle high speeds.
2. Efficient Power Transmission: Roller chains provide efficient power transmission at high speeds. The smooth engagement between the chain and the sprockets allows for minimal energy loss, ensuring effective transfer of power from the driving sprocket to the driven sprocket. This is particularly important in high-speed applications where efficiency is crucial.
3. Lubrication and Heat Dissipation: Proper lubrication is essential for the smooth operation of roller chains at high speeds. Lubrication reduces friction and heat generation, which can occur during high-speed operation. The lubricant helps to minimize wear, reduce noise, and dissipate heat, ensuring the chain operates within its optimal temperature range.
4. Dynamic Balance: Roller chains are designed to maintain dynamic balance during high-speed rotation. The symmetrical design and uniform weight distribution of the chain links and rollers help minimize vibration and reduce the risk of chain jump or derailment. This promotes stable and reliable performance, even at high speeds.
It is important to select the appropriate type and size of roller chain for a specific high-speed application, considering factors such as the required load capacity, speed, environmental conditions, and lubrication requirements. Regular maintenance, including proper lubrication, tension adjustment, and inspection of the chain and sprockets, is also crucial to ensure safe and reliable operation at high speeds.
What are the limitations of using roller chains in certain applications?
Roller chains are versatile and widely used in various applications, but they do have some limitations to consider. Here’s a detailed answer to the question:
1. Speed Limitations: Roller chains have a practical speed limit due to factors such as chain length, centrifugal forces, and roller-to-sprocket engagement. At high speeds, the centrifugal forces can cause excessive chain vibration and increase wear, potentially leading to chain failure. In such cases, alternative power transmission systems like gears or belts may be more suitable.
2. Precision Requirements: Roller chains require proper alignment and tensioning for efficient operation. In applications that demand high precision, such as precision machinery or robotics, the inherent flexibility and slight elongation of roller chains may not meet the desired accuracy requirements. In such cases, alternative systems like timing belts or direct drive solutions may be preferred.
3. Environmental Limitations: Roller chains may not be suitable for certain environments with extreme temperatures, corrosive substances, or high levels of contamination. Harsh conditions can accelerate chain wear, reduce lubrication effectiveness, or cause corrosion. In these situations, specialized chains with appropriate coatings or alternative power transmission systems may be necessary.
4. Noise and Vibration: Roller chains can generate noise and vibrations during operation, particularly when not properly tensioned or maintained. In applications where noise or vibration is a concern, such as in noise-sensitive environments or precision machinery, additional measures like chain tensioners, vibration dampening, or alternative drive systems may be required.
5. Size and Space Constraints: Roller chains have a certain physical size and require appropriate clearance for installation. In applications with limited space or tight packaging requirements, alternative power transmission systems like compact belts or direct drives might be more suitable.
It’s important to carefully evaluate the specific requirements and constraints of each application when considering the use of roller chains. Alternative power transmission systems may be more suitable in certain cases, and consulting with experts or manufacturers can help determine the best solution for the intended application.
Can roller chains be used for vertical lifting applications?
Yes, roller chains can be used for vertical lifting applications in certain circumstances. However, it is important to consider various factors to ensure safe and efficient operation. Here’s a detailed answer to the question:
Roller chains are primarily designed for transmitting power and motion in horizontal or slightly inclined applications. When used for vertical lifting, additional considerations must be taken into account:
1. Load Capacity: Roller chains have a rated load capacity that indicates the maximum weight they can safely lift. It is crucial to select a roller chain with a sufficient load capacity for the specific lifting application. Factors such as the weight of the load, acceleration, and dynamic forces should be considered to ensure the chain can handle the load without excessive stress.
2. Safety Measures: Vertical lifting applications require appropriate safety measures to prevent accidents or chain failure. These may include the use of safety devices such as overload protection mechanisms, emergency stops, and redundant systems. Safety standards and regulations specific to the lifting industry should be followed to ensure compliance and mitigate potential hazards.
3. Lubrication and Maintenance: Proper lubrication is critical for the smooth and reliable operation of roller chains in any application, including vertical lifting. Regular lubrication and maintenance help reduce wear, friction, and the risk of chain failure. It is important to follow the manufacturer’s recommendations for lubrication intervals and use the appropriate lubricant for the specific operating conditions.
4. Chain Tension: Maintaining proper chain tension is crucial for the safe and efficient operation of roller chains in vertical lifting applications. Adequate tension ensures proper engagement with the sprockets and minimizes the risk of chain slippage or disengagement. Regular inspection and adjustment of chain tension are necessary to ensure reliable performance.
While roller chains can be used for vertical lifting, it is important to consult with industry experts or engineers experienced in lifting applications to determine the suitability of roller chains for a specific vertical lifting task. They can provide guidance on selecting the appropriate chain size, design, and safety measures to ensure the lifting operation is safe, efficient, and compliant with applicable regulations.
editor by CX 2023-10-08
China supplier High Quality Stainless Steel Roller Chain Agricultural Machinery with Accessories Chain
Product Description
Product advantages:
| — Ten CoreTechnologies — | |||
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Our Advantages:
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
By 2571,CHOHO has more than 2,7.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
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Shipping Cost:
Estimated freight per unit. |
To be negotiated|
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|---|
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Conveyer Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Are there any environmental considerations when using roller chains?
Yes, there are several environmental considerations to keep in mind when using roller chains. Here’s a detailed answer to the question:
1. Lubricants: The choice of lubricant for roller chains can have an environmental impact. It’s important to select lubricants that are environmentally friendly and comply with any relevant regulations. Biodegradable lubricants or those with low toxicity are often preferred to minimize environmental harm in case of leaks or spills.
2. Contamination: Roller chains can be susceptible to contamination from dust, dirt, or other particles present in the operating environment. Contaminants can accelerate wear and reduce the lifespan of the chain. Implementing proper sealing measures, such as using protective covers or enclosures, can help prevent contamination and maintain chain performance.
3. Noise and Vibration: Roller chains can generate noise and vibration during operation, which may have environmental implications, especially in noise-sensitive areas. Employing noise reduction measures, such as using noise-dampening materials or implementing sound barriers, can help mitigate the impact of chain noise on the surrounding environment.
4. Corrosion Protection: In corrosive environments, protecting the roller chain from corrosion is crucial. Corrosion not only affects the performance and lifespan of the chain but can also lead to the release of harmful substances into the environment. Using corrosion-resistant materials or applying appropriate coatings can help minimize environmental risks.
5. Energy Efficiency: Roller chains should be properly tensioned and maintained to ensure efficient power transmission. By optimizing the performance of the chain, energy consumption can be minimized, resulting in reduced environmental impact.
6. Recycling and Disposal: When roller chains reach the end of their lifespan, proper disposal or recycling should be considered. Some components of the chain, such as metal links, can be recycled to minimize waste and conserve resources. Local regulations and recycling facilities should be consulted for guidance on the proper disposal or recycling methods.
It’s important to assess the specific environmental requirements and regulations in the operating environment and choose roller chain solutions that align with sustainable practices and minimize any negative environmental impacts.
What are the benefits of using a roller chain in printing machinery?
Roller chains offer several advantages when used in printing machinery. Here’s a detailed answer to the question:
1. High Strength and Durability: Roller chains are designed to withstand heavy loads and provide high tensile strength, making them suitable for the demanding requirements of printing machinery. They can efficiently transmit power and handle the stress and torque generated during the printing process.
2. Precise and Reliable Power Transmission: Roller chains provide accurate and reliable power transmission, ensuring consistent and precise movement of the printing components. This is crucial for maintaining print quality, registration, and alignment of the printed material.
3. Wide Range of Speeds: Roller chains can accommodate a wide range of speeds, allowing for flexibility in printing machinery. Whether it’s high-speed printing or slower, more precise operations, roller chains can adapt to different speed requirements.
4. Easy Installation and Maintenance: Roller chains are relatively easy to install and maintain. They can be adjusted, lubricated, and replaced as needed, minimizing downtime and ensuring the continuous operation of printing machinery.
5. Versatility and Adaptability: Roller chains can be customized to meet specific requirements of printing machinery, such as different chain sizes, lengths, and attachments. This versatility allows for easy integration into various types of printing equipment and processes.
6. Cost-Effective Solution: Roller chains offer a cost-effective power transmission solution for printing machinery. They have a long service life, reducing the need for frequent replacements, and their availability in various sizes and configurations allows for efficient use in different printing applications.
In summary, the use of roller chains in printing machinery provides strength, reliability, precision, and versatility. They contribute to the smooth operation of the equipment, ensuring high-quality prints and increased productivity in printing applications.
editor by CX 2023-07-28
China Best Sales High Quality Stainless Steel Roller Chain Agricultural Machinery with Accessories Chain
Product Description
Product advantages:
| — Ten CoreTechnologies — | |||
| 1 | Chain strengh preload technology | 2 | Pin CRV treatment technology |
| 3 | Plate smoothly punching technology | 4 | Bush oil hole technology |
| 5 | Vacuum Oiled Technology | 6 | Precision Punching Technology |
| 7 | Low frequency fatigue test technology for lange size chain | 8 | Chain length comparison technology |
| 9 | Variation of silence design technology | 10 | Chain dynamic testingtechnology technologies |
Our Advantages:
1. Any inquiry you make will be answered professionally within 6~8 hours.
2. Attaches great importance to product quality and approved by many global quality system certification,such as France, Norway, Germany.
3. Focused on Chain since 1999, have rich experience in Production.
4. High-quality workers,First-class advanced equipment,good quality control,advanced technology.
5. Be Good at Custom-Made Products, provide customized services for customers.
6. Participated in the drafting of 24 national and industrial standards such as chains.As of 2571-Mar, CHOHO has 180 authorized patents.
7. With the responsibility of “Providing high quality chain system with the same service life for the global locomotive industry”, have established a strong R&D team.
By 2571,CHOHO has more than 2,7.
-CHOHO has 4 subsidiaries, including testing technology and international trading companies. has 4 factories in HangZhou, Thailand factory, ZheJiang R&D Center and Tokyo R&D Center. In addition, CHOHO ZHangZhoug Industrial zone is expected to be completed & put into operation next year.
-We specialized in producing all kinds of standard chains and special chains, such as Agricultural Chain, Sprocket, Chain Harrow, Tillage Parts,Rice Harvester Chain, GS38 Chain, Roller Chain, Automobile Chain, Motorcycle Chain Industrial Chain and so on.Our partners among world top enterprises, such as LOVOL,JOHN DEERE,NEWHOLLAND, CLASS,AGCO,DEUTZFAHR,HONDA, KUBOTA etc.
FAQ:
1. Are you manufacturer or trade Company?
We are a factory focused on producing and exporting Chain over 23 years,have a professional international trade team.
2. What terms of payment you usually use?
T/T 30% deposit and 70% against document, L/C at sight
3. What is your lead time for your goods?
Normally 30~45 days.Stock can be shipped immediately.
4. Do you attend any Show?
We attend Hannover show in Germany, EIMA in Italy, CZPT in France, CIAME in China and many other Agricultural machinery shows.
5.Do you offer free samples?
Yes,we can.or you just bear the shipping cost.
6.Is OEM available?
Yes, OEM is available. We have professional designers to help you design.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated|
|
|---|
| Standard or Nonstandard: | Nonstandard |
|---|---|
| Application: | Conveyer Equipment, Agricultural Machinery |
| Surface Treatment: | Polishing |
| Samples: |
US$ 0/Meter
1 Meter(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can roller chains be used for power transmission in bicycles?
Yes, roller chains are commonly used for power transmission in bicycles. Here’s a detailed answer to the question:
Roller chains are an integral component of bicycle drivetrains, transmitting power from the pedals to the rear wheel. They offer several advantages that make them well-suited for this application:
1. Efficient Power Transfer: Roller chains provide efficient power transfer from the rider’s pedaling force to the rear wheel of the bicycle. They have low frictional losses, allowing for a smooth and efficient transfer of energy, resulting in better propulsion and improved performance.
2. High Strength and Durability: Roller chains used in bicycles are designed to withstand the forces exerted during pedaling and the varying loads encountered during riding. They are constructed using high-quality materials and precise manufacturing techniques to ensure strength and durability.
3. Lightweight: Roller chains used in bicycles are lightweight, contributing to the overall weight reduction of the bike. This is important for cyclists as it allows for faster acceleration, easier maneuverability, and enhanced handling.
4. Versatility: Roller chains are available in various sizes and configurations, allowing them to be used in different types of bicycles. Whether it’s a road bike, mountain bike, or city bike, roller chains can be adapted to suit the specific requirements of the bike’s drivetrain.
5. Easy Maintenance: Roller chains in bicycles require regular maintenance to ensure optimal performance and longevity. Proper lubrication and periodic cleaning are essential to prevent wear and corrosion. Fortunately, bicycle chains are relatively easy to maintain and can be readily accessed for cleaning and lubrication.
6. Cost-Effective Solution: Roller chains offer a cost-effective solution for power transmission in bicycles. They are affordable and widely available, making them a practical choice for bike manufacturers and cyclists alike.
In summary, roller chains are commonly used for power transmission in bicycles due to their efficient power transfer, strength, durability, lightweight nature, versatility, ease of maintenance, and cost-effectiveness. They play a crucial role in ensuring a smooth and reliable ride for cyclists of all types and skill levels.
Can roller chains be used for power transmission in pumps and compressors?
Yes, roller chains can be used for power transmission in pumps and compressors. Here’s a detailed answer to the question:
1. Power Transmission: Roller chains are widely used in various industries for transmitting power between rotating components. In pumps and compressors, roller chains can efficiently transfer power from the motor to the impeller or compressor wheel, enabling the pumping or compression action.
2. Versatility: Roller chains are available in different sizes, pitches, and configurations, making them suitable for various power transmission requirements. They can accommodate a wide range of power levels and speeds, allowing pumps and compressors to operate effectively in different applications and conditions.
3. Load Handling: Pumps and compressors typically involve dynamic loads due to the movement of fluids and gases. Roller chains are designed to handle these dynamic loads effectively. The multiple rollers and pins in the chain distribute the load evenly, minimizing stress concentrations and ensuring smooth power transmission.
4. Durability: Roller chains are known for their durability and resistance to wear. They are designed to withstand demanding operating conditions, including high speeds, fluctuating loads, and exposure to contaminants. Proper lubrication and maintenance further enhance their longevity and reliability in pump and compressor applications.
5. Easy Installation and Maintenance: Roller chains offer ease of installation and maintenance. They can be easily installed, adjusted, and tensioned to ensure proper alignment and operation. Routine maintenance tasks such as lubrication and inspection can help optimize chain performance and identify any potential issues.
It’s important to select the appropriate roller chain based on the specific requirements of the pump or compressor, considering factors such as power transmission capacity, speed, load characteristics, and environmental conditions. Regular inspection and maintenance are crucial to ensure optimal performance and to detect any signs of wear or damage that may require replacement or repair.
What are the advantages of using a roller chain in machinery?
A roller chain offers several advantages when used in machinery. Here’s a detailed answer to the question:
1. High Load Capacity: Roller chains are designed to handle high loads and transmit power efficiently. They are capable of carrying heavy loads and withstanding high torque, making them suitable for applications that require reliable power transmission.
2. Wide Speed Range: Roller chains can operate at a wide range of speeds, from low to high. They are capable of handling both slow-speed and high-speed applications, providing flexibility in machinery design and operation.
3. Durability and Longevity: Roller chains are known for their durability and long service life. They are constructed using high-quality materials and undergo precise manufacturing processes, resulting in chains that can withstand heavy use, harsh environments, and repetitive motions without premature failure.
4. Easy Installation and Maintenance: Roller chains are relatively easy to install and maintain. They have a simple design and can be quickly assembled onto sprockets. Routine maintenance involves lubrication, periodic inspections, and occasional tension adjustments, which are straightforward tasks.
5. Versatility: Roller chains are versatile and can be used in a wide range of machinery and equipment. They find applications in various industries, including automotive, agriculture, manufacturing, construction, and more. They can be customized to meet specific requirements by selecting the appropriate type, size, and configuration.
6. Efficient Power Transmission: Roller chains provide efficient power transmission between the driving and driven components. The rolling action of the chain on the sprockets reduces friction and energy losses, resulting in higher mechanical efficiency compared to other types of power transmission methods.
7. Compact Design: Roller chains have a compact design, which allows for efficient power transmission in tight spaces. They occupy less space compared to other types of power transmission systems, making them suitable for machinery with space constraints.
8. Cost-Effective Solution: Roller chains are a cost-effective solution for power transmission in machinery. They are relatively inexpensive compared to alternative power transmission methods and offer a high level of reliability and longevity, resulting in lower maintenance and replacement costs over time.
Overall, the advantages of using roller chains in machinery include their high load capacity, wide speed range, durability, ease of installation and maintenance, versatility, efficient power transmission, compact design, and cost-effectiveness. These factors make roller chains a popular choice for many machinery applications.
editor by CX 2023-07-26
China Agricultural Machinery Thresher Parts Grain Lifting Chain W2.5K-02pb-10A-15 brush grubber chain
Item Description
Thresher Spare Areas:Grain Lifting Chain
Grain Lifting Chain
Code:W2.5K-02PB-10A-fifteen
Joints:42
Weight(kg):.four
Thorough Images
Business Profile
Our business is situated in HangZhou Town, ZheJiang Province Xihu (West Lake) Dis.n Large-tech Zone, Qianhuangzhen Industrial Park.
We are a professional manufacturing and income of the scale of the company. My organization is mainly dependable for the creation of all sorts of agricultural machinery spare parts, there are Yanmar, Kubota, Globe harvester spare areas for you to select. Items are quite popular in China, and the goods are exported to Southeast Asian nations.
Its products include Kubata, Myanmar, Planet and several other makes. The company has ten, 000 square meters of equipment warehouse, yearly product sales can attain ninety million yuan. And the organization has a lot more than ten, 000 items, can fulfill all the wants of domestic and overseas customers. My organization personnel is conscientious, enterprise potential is also extremely strong, can fulfill the different specifications of clients. Going through customers in different nations, various versions, can be quite proficient, can aid consumers solve all varieties of problems and wants.
Our company has expanded its creation potential this year, and has a massive stock. In the face of the epidemic, we can also have adequate commodity source.
Welcome you to our organization to visit and seek advice from.
Searching ahead to your info.
|
US $1-10 / Piece | |
100 Pieces (Min. Order) |
###
| Type: | Seal |
|---|---|
| Usage: | Tillage, Harvester, Thresher Accessories |
| Power Source: | Diesel |
| Weight: | 0.4kg |
| Transport Package: | Carton |
| Trademark: | Customizable |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
|
US $1-10 / Piece | |
100 Pieces (Min. Order) |
###
| Type: | Seal |
|---|---|
| Usage: | Tillage, Harvester, Thresher Accessories |
| Power Source: | Diesel |
| Weight: | 0.4kg |
| Transport Package: | Carton |
| Trademark: | Customizable |
###
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-29
China Good Quality White Plastic Bucket Z Type Elevator Packing Machine Machinery Conveyor Chain roller chain end attachments
Product Description
Features:
one. Elevator Bucket is used to raise a variety of resources to the subsequent function treatment.
two. Chain variety: ideal for conveying big and modest particles of all varieties resources.
Belt kind: appropriate for conveying sound particles or powders and various free of charge-flowing material.
three. Maximum conveying ability: Customized
four. Can be personalized
| Design NO.: | HC5713049 | Situation: | New Item Selection | ||
| Solution Identify: | PP Plastic Bucket | Voltage: | 220V/380V, 50/60hz | ||
| Substance: | Material: Stomach muscles or Foods Grade PP, Color: White or other shade | Electricity: | 0.75KW-2.2KW | ||
| Kind : | Plastic Bucket | Feeding speed: | Customized | ||
| Application: | Filling,Conveying,Packing ping, Feeding,storage ,Other folks | Manufacturing Capacity: | 1.6L/1.8L/3L | ||
| Bag size: | / | Product Dimension: | Size: 416-422*148*70 MM, Volume:1.8L | ||
| MOQ: | 100pcs | Packaging Specifics: | Export Wooden Deal | ||
| Roller content: | / | After – Revenue Service: | 24-Hour On the internet After-Sales Service | ||
| Solution Excess weight: | .5kg | Delivery time: | 15-20days | ||
| Guarantee: | one Calendar year | Manufacturing Capacity: | 400pcs/Calendar year | ||
| Model Name: | Hongcheng | Plac of Origin: | China(Mainland) | ||
For far more varieties of machinery as under:
Our Workshop:
Packaging and transportation:
Our Staff:
About us:
HangZhou CZPT Smart Tools Co., Ltd. is 1 of the leading packing method solution manufactures in China.We focusing on researching,building, creating,manufacturing,sales advertising and services of multi-perform packing technique and Elevator Conveyors Equipment Products.CZPT Clever Equipment has a quite expert R & D group.We mainly generates Z-sort lifting conveyor,large inclined angle elevate conveyor, bowl conveyor ,platform and concluded merchandise conveyor machinery, hardware components, non-common customized integrated lifting conveyor and supporting quantitative packaging technique which solves the issue of conveying a range of supplies on the elevator and acknowledging computerized quantitative packaging,and drastically preserve the expense of all aspects of buyers.
This sequence of packaging equipment merchandise are commonly used in the packaging &transportation of meals,chemical,pharmaceutical,beverage,agricultural merchandise, toys,industry and other industries. The function of buyer demand from customers is based mostly on demonstration and expertise investigation,Hongcheng intelligent Equipment company consistently introduces new products to fulfill the customers’ need and the market growth.
Hongcheng intelligent Equipment company has often adhered to the organization philosophy of “integrity, quality and innovation”.Be client-oriented,customers’satisfaction is the pursuit of CZPT intelligent Equipment people. With substantial-quality goods, very good following-income services and fair affordable rates,Hongcheng intelligent Equipment company will wholeheartedly serve our buyers,grow up jointly with new and outdated clients,Chinese and international customers to produce a greater tomorrow for mutual benefit.
Hongcheng intelligent Equipment management notion:
Top quality assurance, continuous innovation, do our ideal to win the customers’100% satisfaction which is the only rule for measuring how our good quality is !
High efficiency
Large good quality
Ongoing enhancement
Technical innovation
Effective after-sales provider
Our supporting provider:
one,Pre-sale Services:Generating the equipment according to your prerequisite and assist you to selected the fitest machine.
two,Sale Service:Assist you to function transportation, customs clearance, etc. Full guidance till you get the machine.
3,Following Service:Good quality guarantee for 1 yr. 24h on the internet provider and so on.
4,When if the equipment fuilure issue happened,our factory will guarantee that the problem is solved inside 2 several hours.
5,Provde machine installation guide and video clip.
6,Provide logistics info,like shipping by sea,by specific DHL,FEDEX,UPS shipping,true-time tracking services.
7,If non-human leads to machine damaged,manufacturing facility will provid the spartpars in no demand.
Other people :
A.Material:
We took the very best components from the industry into our production to boost our quality which for your escort together the way.
B.Very good Workmanship:
We have standardized manufacturing processing, stringent supervision system and continuously up-to-date the merchandise engineering.
C.Quality Promise:
Before leaving the manufacturing facility, our products are strictly tested by our skilled complex group to insure the top quality of every solution is the ideal .
FAQ:
Issue 1:What are your advantages when compared with your competitors?
Answer :We have prosperous experience and rigorous goods high quality specifications and handle systems :
1, Secure,reliable and higher quality product with a affordable cost.
2, For service we have fast reaction to any inquiry or concerns of our any merchandise.
three, Limited creation time and on time delivery.
Question 2: Are you manufacturer,not trade organization ?
Reply: Yes, we are producer with abundant experience in producing elevator conveyor food packing equipment.
Query 3:In which are your items primarily exported?
Our merchandise are exported throughout the planet,getting included in Usa,Britain,Germany,Holland,South-Korea,Turkey,India Mayalisa and so on.
And our items acquire the good status of our all clients. welcome to China.
Question 4: What are your Price tag Terms and what is your MOQ ?
Answer: Price tag can be primarily based on FOB, T/T,L/C , and so forth.
We have no least get quantity requirement.
Issue 5: Do you have English Guide for all machine
Solution: Yes. We have. Data Sheets associated shall be provided by us too .
Query 6: Can I print my Emblem on the machine?
Reply: Indeed, of system !
Query 7: Can I buy custom-made machine ?
Response: Yes, we can produce the customized machinery according to customer’s specifications.
Issue 8: What shall we do if breakdown takes place?
Solution: Make sure you educated us when the breakdown takes place. Throughout guarantee period of time, if breakdown occurs, we shall respond in time following obtaining the notification from the clients. We need to provide appropriate installation assistance drawings and specialized drawings or offer difficulty fixing films to buyers in the shortest time.
>>>>>>> For quotation,Remember to check with us ! <<<<<<<
|
US $10-50 / Piece | |
100 Pieces (Min. Order) |
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|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
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| Material: | Plastic |
|---|---|
| Structure: | Tooth Chain |
| Surface Treatment: | White |
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| Samples: |
US$ 50/Piece
1 Piece(Min.Order) Export Wooden Package
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|---|
###
| Customization: |
Available
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|---|
###
| Model NO.: | HC0203049 | Condition: | New Product Range | ||
| Product Name: | PP Plastic Bucket | Voltage: | 220V/380V, 50/60hz | ||
| Material: | Material: ABS or Food Grade PP, Color: White or other color | Power: | 0.75KW-2.2KW | ||
| Type : | Plastic Bucket | Feeding speed: | Customized | ||
| Application: | Filling,Conveying,Packing ping, Feeding,storage ,Others | Production Capacity: | 1.6L/1.8L/3L | ||
| Bag length: | / | Product Dimension: | Size: 416-422*148*70 MM, Volume:1.8L | ||
| MOQ: | 100pcs | Packaging Details: | Export Wooden Package | ||
| Roller material: | / | After – Sales Service: | 24-Hour Online After-Sales Service | ||
| Product Weight: | 0.5kg | Delivery time: | 15-20days | ||
| Warranty: | 1 Year | Production Capacity: | 400pcs/Year | ||
| Brand Name: | Hongcheng | Plac of Origin: | China(Mainland) | ||
|
US $10-50 / Piece | |
100 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Material: | Plastic |
|---|---|
| Structure: | Tooth Chain |
| Surface Treatment: | White |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) Export Wooden Package
|
|---|
###
| Customization: |
Available
|
|---|
###
| Model NO.: | HC0203049 | Condition: | New Product Range | ||
| Product Name: | PP Plastic Bucket | Voltage: | 220V/380V, 50/60hz | ||
| Material: | Material: ABS or Food Grade PP, Color: White or other color | Power: | 0.75KW-2.2KW | ||
| Type : | Plastic Bucket | Feeding speed: | Customized | ||
| Application: | Filling,Conveying,Packing ping, Feeding,storage ,Others | Production Capacity: | 1.6L/1.8L/3L | ||
| Bag length: | / | Product Dimension: | Size: 416-422*148*70 MM, Volume:1.8L | ||
| MOQ: | 100pcs | Packaging Details: | Export Wooden Package | ||
| Roller material: | / | After – Sales Service: | 24-Hour Online After-Sales Service | ||
| Product Weight: | 0.5kg | Delivery time: | 15-20days | ||
| Warranty: | 1 Year | Production Capacity: | 400pcs/Year | ||
| Brand Name: | Hongcheng | Plac of Origin: | China(Mainland) | ||
Advantages and disadvantages of roller chains
If you need to lift heavy objects, you should know how to use a roller chain. Its simple design and simplicity make it ideal for a wide range of applications. This article will discuss the advantages and different types of applications of roller chains. After reading this article, you will be able to choose the type of roller chain that best suits your specific needs. In the next section, we’ll discuss how to deal with it.
Put on
How to measure the wear of a roller chain? There are several methods available, but the most accurate is to use a wear gauge kit. The CZPT Chain Wear Indicator Kit measures chain elongation. Compliant with ANSI and British Standards, this tool is critical to the industry chain and can help you determine when replacement is required. Improper chain maintenance can cause equipment to slip or perform poorly, resulting in unnecessary downtime.
In addition to measuring the elongation of the roller chain, it is also possible to measure the pitch of the rollers. This measurement represents the ANSI #80 standard for roller chains. Vernier calipers can also be used to measure the pitch of chains. This tool is very useful and also acts as a bottle opener. You can even use it as a wear gauge. This way, you can determine if the roller chain needs to be replaced.
The wear resistance of a roller chain can extend its life by 10% or more. However, proper lubrication and general maintenance are essential to ensure the longest lifespan of your chain. The manufacturing process of a roller chain assembly also plays a crucial role in determining its service life. For longer life, you might consider purchasing a heavy-duty series roller chain with thicker side plates and longer pins. If you need greater working load capacity, you can also consider heavy-duty chains.
High-quality components are critical to the longevity of the roller chain. High-quality roller chain components require precise heat treatment processes. The use of proprietary steel allows the company to manufacture more durable drums. The pins are manufactured to tight tolerances and then undergo a centerless grinding process. This process removes any surface defects, resulting in a mirror finish on the pins. The uniformity of this surface finish also ensures that the load is evenly distributed on the pins, extending the life of the chain.
Material
Among the materials used in roller chains, carbon steel and alloy steel are the most common. However, stainless steel is used in food processing equipment and applications that require lubrication. Other materials used for roller chains include nylon and brass. For more information, see the USACE Material Specification Sheet for more information. You can also find information about the performance of a roller chain by its design. But before choosing one of these materials, consider its pros and cons.
Stainless steel is an excellent choice for roller chains. It is corrosion-resistant and can operate in extreme temperatures without cracking. Stainless steel is a non-magnetic material that can operate in a temperature range of -200 degrees to +700 degrees Fahrenheit. In addition to its corrosion-resistant properties, stainless steel can withstand a variety of environments and can be used in heavy-duty applications. The MEGA series is the strongest stainless steel roller chain in the world.
Application
As the name suggests, a roller chain has 5 basic components: pins, bushings, rollers, and pin chainplates. These components are precision engineered to ensure optimum performance and durability. Typical applications include drives and conveyor belts. The various components of the roller chain can be customized to specific needs. Read on to learn more about how these parts work together. This article presents the advantages and disadvantages of different types of roller chains and discusses their applications.
A roller chain is a form of chain drive consisting of short cylindrical rollers connected together by side links and gears called sprockets. While these devices are simple, they have some limitations. In most cases, sprockets must be designed with a maximum tensile load on one tooth to prevent premature chain failure. Therefore, these chains are less efficient than belt drives with higher inertia.
Roller chains are usually made of carbon or alloy steel, although stainless steel is often used where food processing machinery and lubrication are problematic. Sometimes, nylon and brass are used. The maximum running speed of the roller chain is important for some applications, but it also provides economic benefits for users and manufacturers. The maximum running speed of a roller chain is usually governed by a wear limit, which can vary by application.
The global roller chain market is expected to grow at a CAGR of over 5.4% over the next six years. The research report covers the competitive landscape and key factors influencing the market. The report also analyzes the growth potential, product utilization, and pricing models of key vendors. It also covers the SWOT analysis of the key players in the industry. The study provides a comprehensive market analysis of all these factors and more. It also highlights key players and their strategies and identifies the fastest growing regions for their products and services.
Maintain
Because rollers are exposed to a variety of environments, including snow, rain, and muddy roads, regular maintenance is required to prevent damage. Because they must encounter these elements frequently, frequent inspections are important to prevent rust and other damage. Also, avoid pouring acidic or alkaline cleaning products on the roller chain. Instead, use hot water with hand sanitizer or a disposable toothbrush to clean the rollers. Washing the chain directly with water has little effect.
For small rollers, the workload during the break-in period should not be too large, otherwise, it will cause overheating. The small drum should also be inspected frequently for any unusual appearance, which may indicate that the system is not functioning properly. In this case, the operation must be suspended. Failure to do so could result in serious injury or a facility fire. Additionally, a properly lubricated roller chain is essential to ensure long-term performance.
The surface of the roller is often rusted and scratched. Over time, these little scars can spread to the drive, damaging it. Also, the chain may not be properly spaced and timed. Therefore, it is very important to check regularly to ensure that the chain is in top condition. When the chain wears to 3% or more, the entire roller chain needs to be replaced. Failure to do so may damage the drive, the roller sprocket, or the entire chain.
Given the chain’s processing environment, lubrication is critical to its performance. If the chain is lubricated, it must be re-lubricated frequently. However, lubricated roller chains are susceptible to contamination, especially in the biomass industry. In these environments, airborne organic particles and debris from the biomass industry can contaminate lubricated roller chains. This is why maintenance is important for lubricating roller chains.
Preloading
The benefits of preloading roller chains are well documented. In general, preloading eliminates the initial elongation of the roller chain, increasing its service life. Preloading is an effective way to achieve this, and a preloading chart can help illustrate the benefits of this process. Chains with little or no preload will stretch significantly during drive start, while chains will stretch rapidly as the surface hardness of the wear parts increases. Additionally, a properly preloaded chain has little or no elongation during the initial start-up of the drive, extending wear life.
Premium manufacturers apply the preload concept during their production phase, aligning all major components at the same time. This approach helps eliminate elongation issues that lead to rapid degradation of the roller chain. If this is not checked, the chain drive will stretch immediately over time. To avoid these problems, it is important to purchase a high-quality preloaded roller chain from a reputable source.
The heat treatment process is an effective way to prevent excessive wear of the roller chain. Heat treatment is a complex process that takes place in a factory during manufacturing. This process helps the rollers maintain high hardness and depth, preventing breakage. When buying a roller chain, make sure that the chain is heat treated and that the chain is manufactured to a high degree of precision. It also ensures that the product can be used for a long time.
In addition to performance benefits, preloading can also reduce initial elongation. A preloaded roller chain will exhibit near linear elongation, whereas a non-preloaded chain will experience rapid elongation. Therefore, they will reach the recommended 3% elongation earlier. Make sure the chain is properly lubricated. Also, consider how the chain is arranged. This is critical for optimal longevity.
editor by czh 2022-12-16